More crossmember design...........
Trail fit of crossmember.
Checking the balancer clearance.
Crossmember cut out and the 2 halfs clamped together.
Trail fit.
Lower control arm fitted ( not in postion cause of the engine mounts stopping the arms from moving further back)
Hitting the engine mount, trail fit so wasn't going to unbolt the mounts
With the lower control arm in the rite position there will be enough clearance with the crossmember.
Quick mock up to showing how the top arms will look when the side plates are added to the crossmember.
Results from the days work!!! Start again. The crossmember will change from 4 inch to 5 inches in length, it has to be narrowered down from 900mm to 850mm. Also the weight, I can afford to step up from a 3mm to 5/6mm thickness, the weight will still be half of the factory crossmember. Instead of L angle steel the next crossmember will be shaped out of 150mm x 150 mm (6" x 6") box steel. This will be easier to shape....
So did I waste time doing all of this? NO!!! This is a one off design, things will need to be reworked and changed. As I said this is a real world build, I'm over seeing project with A pic B pic and everything fits and the builder pretends its all straight forward. I'm happy to show problems / rework, to help others looking or thinking I can build something like that.....
After all I'm just a simple Truck driver with a gimp hand, if I can do this anyone can or should try......