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-   -   Project '82 Volvo 242 (https://www.lateral-g.net/forums/showthread.php?t=21742)

G-Body 10-20-2012 08:24 AM

Wow Dude im a fan of hard work and that you have been at for sure,
Best of luck amazing work keep us posted!

gogowrc 12-12-2012 04:33 PM

Hello Karl.
I send you a private message.
best regards :thumbsup:

daemon2 12-12-2012 04:49 PM

Would it help to cut the teeth before dancing the feet?

Nice work btw

Royalworks 12-12-2012 04:58 PM

Anytime I see a post from this I am always hoping for a huge update. Love this build

gogowrc 12-12-2012 05:17 PM

great design and great details.
I love the perfection that is used in the pieces.
Here in Portugal there are only few people who do that well.
respects :thumbsup:

krptonite 12-12-2012 05:23 PM

update please, we need our fix!!

Karl Buchka 12-28-2012 06:41 PM

What's better than a B8444S?

Two B8444S's.

https://lh3.googleusercontent.com/-9...s800/photo.JPG

Block, crank, rods, and pistons look pretty good. Other than that, it's fairly wasted.

The failure mode was fairly obvious once we got the balance shaft out. Rear balance shaft bearing seized up and fell apart, leading to failure of the front balance shaft bearing. Once the shaft was unable to spin, the sprocket sheared off and the timing chain suffered... shall we say "spontaneous catastrophic disassembly". The chain cracked the oil pump housing and broke one of the tensioners. Also found some bent valves.

https://lh4.googleusercontent.com/-V...hoto%25201.JPG

https://lh6.googleusercontent.com/-q...hoto%25203.JPG

https://lh4.googleusercontent.com/-V...hoto%25201.JPG

https://lh6.googleusercontent.com/-F...hoto%25202.JPG

https://lh5.googleusercontent.com/-m...hoto%25203.JPG

Haven't looked too closely at anything yet, but first impressions of the design are good. The castings look to be very high quality and the designers have clearly gone to some lengths in order to make a compact and light weight engine.

Royalworks 12-28-2012 06:52 PM

https://www.youtube.com/watch?v=rSDtrCxpKKI

I hope your car sounds like this!!

Karl Buchka 12-29-2012 10:35 AM

Quote:

Originally Posted by Royalworks (Post 454024)
https://www.youtube.com/watch?v=rSDtrCxpKKI

I hope your car sounds like this!!

Haha, I hope so too! Not sure how the exhaust will look yet, but I can't imagine it will have much in the way of mufflers.

My brother is out slogging with the pressure washer as we speak. Should have a nice assembled mock-up engine by the end of the day.

Karl Buchka 12-29-2012 11:27 AM

Decided to go Megasquirt on this build. My brother and I have done MS installs on previous projects and for a few friends, so we're pretty familiar with it. The one thing I've always hated about MS has been the ****ty connectors, the need for a lot of extra hardware, jumper wires, and board mods.

Decided to do something about it, and here's the result.

https://lh4.googleusercontent.com/-g...s1024/ems1.PNG

Designed a replacement main board. Takes an MS3 processor. Has hardware for 8 spark outputs, 8 injector outputs, four cam VVT, dual map sensors, six wheel speed inputs, real time clock, knock sensor interface, spots for two SLC DIY wideband drivers, on board CAN I/O expander with 16 analog inputs and 8 digital inputs, and waterproof automotive grade connectors. There's a bunch of other stuff in there as well. It's a long list.


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