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So there have been times in the last 10 years I actually thought we would get Ethyl together and start driving the piss out of her. During those times I entertain myself with ideas of things I would like to do. One thing I have been working on for a couple of years is a more business like and functional console that accommodates the reverse manual shift pattern of the TH400. I do not or am not able to drink anything in the car, mostly because of the 250 lbs springs on the coil overs which require a mouthpiece when driving on Texas concrete roads. So right off the bat the cup holders had to go. Got rid of them a few years ago but the console lacked the functionality I wanted. Even the nice looking M6 shift boots really bug me since you cannot tell what the transmission is doing in a glance. So I got hold of Brian Kilduff and picked up once of his fantastic Lighting Rod shifters. I thought the multi-lever shifter was cool, because [bold]"race car."[/bold]
http://i512.photobucket.com/albums/t...psgk5geuvu.jpg The unit is as solid as a piece of construction gear. I swear you would expect a D8 Caterpillar shifter to be this strong. The unit was mainly made to stand alone though Brian does sell consoles. He doesn't provide anything that can be sculpted into the existing console lines, his consoles are just folded aluminum tunnels. I like the unpolished aluminum look but after fires and all the horse**** we've come through I didn't have the heart or coin to ask Steve to make it work. So I just started the project myself. I had already been working on the console looking for ideas on electronics, switches, and so forth. In early versions I tried to use ABS Plastic to form a replacement for the shift boot. http://i512.photobucket.com/albums/t...ps33d21d75.jpg Right away the window switches were a problem. The switch box is huge under the console. I would have loved to have scrapped the OEM Switches and put my own in.. http://i512.photobucket.com/albums/t...psamafb8gp.jpg At one point the panel hosted the fire suppression handles as well as the electronics. http://i512.photobucket.com/albums/t...ole-32-640.jpg Unable to overcome the switches, the earlier versions envisioned a quick release panel that the new switches would be put in (Transbrake and Lineloc). This way they would be accessible with the 1/4 turn fastener. That was used early on and eventually the carbon fiber replacement for the cup holders came to host the Leash Boost Control Display. http://i512.photobucket.com/albums/t...psf2cd893d.jpg So I picked up the Kilduff and started trying to figure how to integrate it since it wasn't an easy swap. In one version I built my own sheetmetal console, http://i512.photobucket.com/albums/t...psb9aomgxl.jpg Wrestling with the Kilduff and fabricating the necessary components was sort of fun. I sure wish I could lay fiberglass or carbon fiber. http://i512.photobucket.com/albums/t...ps9d2ykhtu.jpg |
Eventually I have decided I have to cut the OEM Console. Didn't want to do it but didn't cut enough to hurt the structural integrity of it. First I mocked up the base cover with cardboard and fitted it so the console trim piece would still snap in. One of th3e difficult things about that trim piece is that they seem to have designed it so nothing else would work with it, lots of curves. I just straightened them out some.
http://i512.photobucket.com/albums/t...psfbqudcaa.jpg http://i512.photobucket.com/albums/t...psgn0onj8h.jpg Eventually I even cut the center trim brace on the trim piece. http://i512.photobucket.com/albums/t...psmaqps2yx.jpg http://i512.photobucket.com/albums/t...psoid8hi6l.jpg Fitment seems pretty good and gear shifter travel seems to be okay. Ther is adequate room to mount the electronics behind the shifter, including the Leash Boost control window which I am really considering moving above the Radio or in the hole the radio will leave. I am using aluminum as the base. Haven't decided on the thickness but will probably have it as thick as I can and still snap the console trim back in place. http://i512.photobucket.com/albums/t...psmsj255xe.jpg Here are a few shots with the shift levers in different positions. http://i512.photobucket.com/albums/t...pssfage0ay.jpg http://i512.photobucket.com/albums/t...pswqqojoce.jpg http://i512.photobucket.com/albums/t...psdbqyrjpk.jpg http://i512.photobucket.com/albums/t...psrb9m1gpe.jpg |
[bold]Park[/bold]
http://i512.photobucket.com/albums/t...psszz2bx7c.jpg [bold]Reverse[/bold] http://i512.photobucket.com/albums/t...psuljahrqr.jpg [bold]Neutral[/bold] http://i512.photobucket.com/albums/t...psk2shnvxl.jpg [bold]First[/bold] http://i512.photobucket.com/albums/t...pssdod8xun.jpg [bold]Second[/bold] http://i512.photobucket.com/albums/t...pswpnm9emu.jpg [bold]Third[/bold] http://i512.photobucket.com/albums/t...psut1nwgst.jpg [bold]1-2 Shift[/bold] http://i512.photobucket.com/albums/t...psxuvhatar.jpg [bold]2-3 Shift[/bold] http://i512.photobucket.com/albums/t...psxhz9mdve.jpg Moving forward I will decide what to make the final console plate from and probably have a good CNC shop to etch/engrave the appropriate markings on the unit. I intend to have the engraving go completely through the face so I can have lights under the console that will serve to be read better in the dark. |
I have now cut in the window controls, transbrake, line loc, Two step, and HPTuners Dongle left to figure out. Also fire suppression pulls.
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Thanks John, I certainly enjoyed meeting you and talking with you. I am very sorry we did not have the time to get in the shop and maybe to the track. On the other hand perhaps we can at some point in the future. I am wrestling with two options on the shifter. One is the exposed plate as I have shown and ther would be a modified variant. The good news is I can put anything I want on it as long as I can get it drawn. This is the direction I am going but I have a variant with a smooth polished plate covering the entire surface.
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Comp 6767 DBB's wooot!
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I've seen those shifters for years but could never figure out how they work? During a normal run do you shift using all three levers? If so, why does the smallest lever allow all 3 gears to be selected?
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The smaller gear is just like a normal automatic shifter with standard gear selectors. If for instance I did not have a reverse manual valve body, I could put the snall lever in 3rd and let the automatic transmission shift itself (for instance they make 4 speed models as well). On the other hand, when I put the small shifter in 1st, it cocks, or arms the two other shifters, ie 1-2 and 2-3 rods. Cocked or armed means they are in the forward position. the 1-2 will shift from 1 to 2 when pulled back one click (which is all it will travel). At that point the transmission is in 2nd. Pulling the 2-3 lever shifts it to third, and down shifting is opposite. The example here is with a standard valve body not reverse manual.
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