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I did have to change out my power steering pulley for another that game me more clearance at the upper A-arm. I also had to use an elongated pressure hose adapter to get clearance for the pressure line A/N fitting. I laid a straight edge across the balancer and compared it to the PS pulley...the pulley needs to slide on a little over 1/16" to match the balancer.
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Well, I pushed the PS pulley on as far as I could go with out hitting the pressure line fitting. The alignment with the balancer isn't exactly perfect, but as close as I can get it with my combination of parts. I started the motor up and got it up to around 140 degrees with no noise at idle or when reeved up. Hopefully it stays away!
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I ran into a noise problem like this on my LS swap. I am using Fbody accessories. After the engine was warm I had belt noise. I replaced the idler, the tensioner and a new belt from NAPA. Thought it might be a bearing in the alternator but I had it checked and it was fine. The guy that checked the alternator said get a different brand belt. I went to Oreilly's and I think purchased a Goodyear belt and no more noise. Been great for two years now.
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