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-   -   1963 Falcon Phase 2 (https://www.lateral-g.net/forums/showthread.php?t=39876)

jarhead 04-01-2016 05:51 PM

Nice toy!

craig510 04-02-2016 09:48 PM

Making good progress. Finished a fixture and bent up all the brackets. I started tacking them together late this afternoon. I need to practice inside corner joints and learn how to tell how much heat to use.

http://i885.photobucket.com/albums/a...psydqhqsfd.jpg
Turned up a ton of spacers. No CNC here.

http://i885.photobucket.com/albums/a...ps75owbtnh.jpg
Don't try this at home kids. Hanging it way off the mill.

http://i885.photobucket.com/albums/a...pslykpe8td.jpg
Added some extra roll center adjustment to a down rev part.

http://i885.photobucket.com/albums/a...psuxebxslw.jpg
I love my vintage Di-Acro brake. I saved it from the scrap metal guys and restored it several years back.

http://i885.photobucket.com/albums/a...psxvwzk2of.jpg
Its little details like this you could never get in a modern piece.

http://i885.photobucket.com/albums/a...ps7c56tvxy.jpg
The dowel pins fit into reamed holes every 15 degrees. There is an additional adjuster screw on the hard stop that will bridge the gap. The result is very repeatable bends. You understand their name, Die Accuracy.

http://i885.photobucket.com/albums/a...psldlzsqlu.jpg

Sometimes you have to get more creative.
http://i885.photobucket.com/albums/a...ps8wsdzz0n.jpg

http://i885.photobucket.com/albums/a...psyo1kga7b.jpg
Is that 3.5" exhaust tubing for the Falcon?

Table full of parts ready for welding.
http://i885.photobucket.com/albums/a...psylypsy9b.jpg

http://i885.photobucket.com/albums/a...psljigu7c8.jpg

DBasher 04-03-2016 09:04 AM

Looks great, Craig!
:thumbsup:

craig510 04-12-2016 09:54 PM

Been making steady progress.

Working on the TIG, I am getting better, most of my early issues were due to contamination from poor surface prep.

http://i885.photobucket.com/albums/a...ps1ocxvlr6.jpg

How's that go... Do your best, Grind the rest?
http://i885.photobucket.com/albums/a...psgpaobnc6.jpg

The MOD2 Kit comes with an awesome bolt kit.
http://i885.photobucket.com/albums/a...psrbwnbmtc.jpg

Careful marking, drilling and cutting go a long way toward a clean installation.
http://i885.photobucket.com/albums/a...psxlhe11gt.jpg

http://i885.photobucket.com/albums/a...ps4k7ogoz5.jpg

http://i885.photobucket.com/albums/a...psqvqpng5f.jpg

http://i885.photobucket.com/albums/a...psxghcpkm6.jpg

http://i885.photobucket.com/albums/a...pshupwsbus.jpg

http://i885.photobucket.com/albums/a...psn00d2zjb.jpg
Not quite laying dimes yet, but improving.

http://i885.photobucket.com/albums/a...psb5jmidts.jpg
Everything just clears.

http://i885.photobucket.com/albums/a...ps4ixmexe3.jpg
Its all starting to make sense.

If I don't get the links anodized I may have a roller this weekend.

SSLance 04-13-2016 04:51 AM

Very nice work!

Graham08 04-13-2016 06:44 AM

All that work looks great! Love the mill setup with the torque arm hanging waaaayyyy off the table. Sometimes you gotta do what you gotta do.

I've never used a DiAcro brake. That looks like a really nice piece. I love my old equipment, you're right that the detail, fit and finish exceed any of the new stuff.

A couple things that really helped improve my TIG welding (beyond practice) were to switch over to a gas lens setup and to go to smaller diameter rod. The gas lens allows for much better gas coverage than a standard cup, which really helps the appearance of the welds. Smaller rod, like dropping from 1/16" to 0.045" diameter will allow you to better control your heat because you're not overheating the material trying to melt big filler rod. For me it makes the difference between bright, shiny welds and dull gray ones.

Outstanding work, I'm looking forward to the next update!

GregWeld 04-13-2016 07:18 AM

Looks great Craig -- WOW! That's a LOT of work. People don't realize how much effort making everything from scratch like that takes.


RE TIG:

What happens to beginner welders is their travel speed is too slow - so with the machine "set" - the heat builds because of the slower travel speeds... as you get better there will be less HAZ. It's something to work on.

jarhead 04-13-2016 06:04 PM

great progress!

Amazing skills:thumbsup:

WSSix 04-13-2016 06:13 PM

Nice work, Craig! Keep it up.

craig510 04-18-2016 09:57 PM

Keep making slow progress. Finished up some extra special lower control arms, checked the pattern of the gear set (before welding on the housing and installing the locker). Made some aluminum rods shiny, added some style to the hex rods and added the grooves to indicate the LH heims.

http://i885.photobucket.com/albums/a...ps9xsroanz.jpg

http://i885.photobucket.com/albums/a...psgmnlhvxl.jpg
The gas lens definitely helps with seeing the weld and keeping it clean.

http://i885.photobucket.com/albums/a...psrvrj8bdb.jpg
No real geometry change, but they look a lot better than my garage built ones.

http://i885.photobucket.com/albums/a...pstxid6hqz.jpg

http://i885.photobucket.com/albums/a...psrnei2zh5.jpg

http://i885.photobucket.com/albums/a...pseau8elb2.jpg

http://i885.photobucket.com/albums/a...psxdyyzaci.jpg

http://i885.photobucket.com/albums/a...ps3ddqjd8f.jpg

http://i885.photobucket.com/albums/a...ps7fmpblet.jpg
Just need to match this. Most of the time with 8.8's the factory shims drop back in and you are good to go.


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