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Amazing job on the exhaust,can I bring you another one?
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Thanks but the exhaust almost single-handedly killed my project progress. If you take it on I will give you pointers though. Number one buy a powerful belt sander. I wasted way too much time hand trimming everything.
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Hing braces, clutch pedal and Finch vent.
I messed around in the trunk until I got tired of it then worked on the clutch linkage for a while, then back to the trunk.
I finally installed the Finch vent for the diff. and gas tank. It came with a nice metal template so just put that down, drill the holes and use the step drill to get everything enlarged to size. https://i.imgur.com/iRd10kVl.jpg https://i.imgur.com/jJC6m13l.jpg https://i.imgur.com/X44LWzUl.jpg I think it looks really clean from the bottom. Still don’t have the hoses yet. https://i.imgur.com/1Mm87fjl.jpg I decided not the cut the cultch rod shaft down like DSE recommended. By fabbing a tab if I ever need a new one it will be easy to find at any dealer. I just tacked it in place for now. When I get the clutch in I can check the travel and feel. It looks pretty good so far. https://i.imgur.com/lr3hhcel.jpg https://i.imgur.com/ehRrUXfl.jpg https://i.imgur.com/AEEHsl9l.jpg https://i.imgur.com/4fd89Wdl.jpg I also picked a spot for the clutch master reservoir. I just clecoed it in place for now. When I get everything else positioned and it still looks good I will permanently mount it. https://i.imgur.com/BAVUf8wl.jpg I have had the trunk hinge braces hanging around for over a year and still haven’t fit them up. I decided I may lose them at this pace. They get cut down about ¾ inch but the angle is all wrong with the new tubs and also one of the feet is at the wrong angle with the wider tubs. After I cut the first one down and it didn’t fit I was wondering if there is a better way to get them to fit. This weekend I just gave up on thinking and cut and pieced them back together so everything lines up. It was probably a waste of time for such a simple non-visible component but I think they came out OK. https://i.imgur.com/4e5tCnKl.jpg https://i.imgur.com/DwlIxNAl.jpg https://i.imgur.com/wK4QYApl.jpg They are ready to weld. Next time I crawl back in the trunk I will plug weld them in. https://i.imgur.com/u61ceAll.jpg https://i.imgur.com/fDm4NyTl.jpg Next week work on the fuel line for sure! |
Finishing braces, starting fuel line
I didn’t get that much done this weekend, some progress last weekend and a little during the week. I finished up the trunk braces. Tried something new and cut some slugs with the Rotabroach to fill in the large holes from drilling the spot welds. I am not sure it was worth the effort, but it is always good to try something new. The braces came out OK.
https://i.imgur.com/M4DvTXsl.jpg https://i.imgur.com/PetFI08l.jpg https://i.imgur.com/QMUYTc5l.jpg https://i.imgur.com/ZNXJDkjl.jpg https://i.imgur.com/FNGfMOYl.jpg I decided to lay the old fuel line in there to see where the new stainless one will run. I already knew I was going to have to notch the subframe connector. https://i.imgur.com/xF472lAl.jpg I had this old tube laying around so I cut it in. I will weld it and cut the top off probably this week. I may fab a cover also. https://i.imgur.com/K9xEJPDl.jpg https://i.imgur.com/fv98Zaql.jpg I started bending the fuel line. The bends came out OK even though I am not really happy with the overall fit yet. I made a couple of small mistakes and a tighter bend radius would have been helpful. https://i.imgur.com/GG7mJzGl.jpg https://i.imgur.com/wFTdsMgl.jpg I will tweak the bends some more and see if I can improve the fit. If not, I may cut and weld to improve, or maybe start over, still not sure. I will keep plugging away on the fuel line this week. |
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Car is looking great! Mad skills! |
Looking good! I approve of the notch for the fuel line. It works well in my opinion if you're not having to make a radical fuel system. Keep up the great work1
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Nice fix, that will definitely stiffen that up. The plate will be icing on the cake.
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This thing is really starting to take shape.
Nice work, attention to detail. Outstanding. |
Finished Fuel Line (mostly)
I got the ½ fuel line all hacked into shape. It has some warts and bruises but looks pretty good overall. Here are a few photos of the progress.
I had to make a couple of brackets to support the flex tube and keep pressure off the plastic gas tank fitting. https://i.imgur.com/kybNWxnl.jpg https://i.imgur.com/H2fIKVsl.jpg https://i.imgur.com/UWDFAhyl.jpg https://i.imgur.com/UEb4NKbl.jpg https://i.imgur.com/a8RRlgml.jpg I made a couple of stupid mistakes bending the first line and it was too close to the exhaust. So I started over and the second one came out much better. https://i.imgur.com/tOlVCbwl.jpg Here is the flex line all connected between the brackets. https://i.imgur.com/3YvgTQ0l.jpg I put in rivnuts where there was double wall and they wouldn’t poke through the inside. I may have to add a couple more later. I haven’t decided if I will stick with this style line clamp? https://i.imgur.com/OKyNf2Nl.jpg https://i.imgur.com/kCPebLul.jpg https://i.imgur.com/Hp5ovdll.jpg The fuel strainer needed some support but there was no place to put a rivnut without going through the inside. I just made a little box and spotted it in place for a support clamp location. It worked out well the filter is secure now. https://i.imgur.com/EOk7W65l.jpg https://i.imgur.com/KRgEVUdl.jpg I just routed the line into the engine bay but it isn't finished until I know more about where the flex line will be https://i.imgur.com/4e9YEsel.jpg One thing I was thinking I should have kept all my paper patterns. It would have been fun at the end to hang all those on a nail as a reminder how far I have come. Too late now but I think it is a good idea for someone just starting. I dug the old brake lines out to give me ideas and next week I will start on the stainless brake lines. I have my brake tubing on order from Classic Tube. This weekend I will just do a little clean-up and planning, maybe prepare the old tubes as patterns so I hit the ground running when my stainless is here? |
I love all the custom touches your doing, It's looking really good. Nice work.
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