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-   -   Ron Sutton Offset 3-Link install (https://www.lateral-g.net/forums/showthread.php?t=48576)

Vince@Meanstreets 12-30-2014 09:57 PM

Quote:

Originally Posted by carbuff (Post 587538)
I thought I read this here in this thread, but I can't locate it at the moment... You (Ron) mentioned doing a rear axle with a 13" high upper link from the axle centerline. Looking at the side view of the axle being built here, based on these angles, that would go right through the crossmember for the rear coilovers. How do you deal with that?

Related question... If you draw a straight line between the upper and lower link mount points, it doesn't pass through the centerline of the rear axle. Why is this? Is there a specific reason that the 2 are located that way (behind the axle centerline)?

So many questions, I know... I am loving learning about these details, so thanx as always for sharing so generously!

I think that maybe 13" from ground....or at least what im looking at in the picture Bryan.

The rearward offset mounting is used so you can get away with a longer links and to counter act leveraging. The longer the arms the better.

carbuff 12-31-2014 09:02 AM

Quote:

Originally Posted by Vince@MSperfab (Post 587629)
I think that maybe 13" from ground....or at least what im looking at in the picture Bryan.

The rearward offset mounting is used so you can get away with a longer links and to counter act leveraging. The longer the arms the better.

Thanx Vince...

The comment I'm thinking of implied it was 13" above the axle centerline, and that the trunk was definitely sacrificed in that application. But since I can't find it at the moment, I could be completely wrong... :EmoteClueless:

Ron in SoCal 12-31-2014 10:08 AM

Fab progress. Mike Tolle has got the cross member located in the correct spot, from which everything else will be measured and installed.

http://i885.photobucket.com/albums/a...ps5e1e671e.jpg

http://i885.photobucket.com/albums/a...ps0615fc14.jpg

http://i885.photobucket.com/albums/a...ps5ba29afe.jpg

Next up is the frame rails:

http://i885.photobucket.com/albums/a...psc4e09341.jpg

:superhack:

Ron Sutton 12-31-2014 10:23 AM

Hi Bryan !

Quote:

Originally Posted by carbuff (Post 587538)
I thought I read this here in this thread, but I can't locate it at the moment... You (Ron) mentioned doing a rear axle with a 13" high upper link from the axle centerline. Looking at the side view of the axle being built here, based on these angles, that would go right through the crossmember for the rear coilovers. How do you deal with that?

Related question... If you draw a straight line between the upper and lower link mount points, it doesn't pass through the centerline of the rear axle. Why is this? Is there a specific reason that the 2 are located that way (behind the axle centerline)?

So many questions, I know... I am loving learning about these details, so thanx as always for sharing so generously!


You probably read that 13" number in a different thread. Yes, for an autocross client with a twin turbo LS on 200TW tires ... we placed the top link mount 13" above the rear axle CL. It has amazing grip.

One of THE most important design points on any link suspension is ... how long are the "levers" ... which is what the upper & lower housing brackets really are. The length of the upper & lower housing brackets determine how the rear end's rotational torque is distributed. Just to help understand what we're dealing with ... a car with 550# of torque, a 2nd gear ratio of 1.76 & rear gear ratio of 3.70 puts almost 3600# of torque attempting to rotate the housing (exiting a corner in 2nd gear).

How that torque is distributed through the upper & lower link housing brackets is called torque distribution. The upper link lifts the chassis & loads the tires ... while the lower links simply push the chassis forward. This ratio matters MORE than anti-squat, but is rarely understood.

With Ron Myer's Camaro, the lower link mounts 5.5" below the axle CL & the upper link mounts 5" above the axle CL. That ratio puts 52% of this 3600# torque through the lower links pushing the chassis forward ... puts 48% through the top link pulling up ... lifting the chassis & loading the rear tires. This will be excellent with the slicks he plans to run.

With my client's car that has the upper link 13" above axle CL ... he wanted killer, mean grip ... on 200TW tires ... for running Goodguys & USCA/Optima. So his top link is 13" above the rear axle CL. Yes ... well up into the trunk area. Ron has different tires (slicks) & different priorities. Ron wanted the most grip possible while keeping the factory trunk floor intact. My other client wanted the ultimate grip possible with 200TW tires. I help my clients achieve their individual goals by tailoring the "lift & load" ratio.

To answer your other question, the centerline of mounting points do not to run through the axle centerline. The farther back we make the top mount, the more leverage we are giving the top link to "lift & load".

:trophy-1302:



Ron Sutton 12-31-2014 11:44 AM

1 Attachment(s)
Quote:

Originally Posted by FETorino (Post 587627)
It still seems with the Sutton designed offset three link with adjustable on the fly instant center and roll center out back and Jakes stuff up front the carpet won't match the drapes.

:cheers:


Hey Rob! Great to hear from you. I hope your time frees up in the near future.

As you may have heard me say a bajillion times, we can not go faster through the corner that the front end has grip.
That is typically our limiting factor. I say "typically" because it is not very difficult to get the rear tire grip to match the front ... in most cars ... to achieve neutral, balanced handling. We simply need to tune the rear grip up or down to match the front grip ... for this neutral handling. If we don't, then we have a loose or pushy car.

Do I feel this will be the fastest front suspension design? No. But it's pretty good. I advised Ron against replacing it ... more as an exercise in cost vs gain. I can't speak for Ron Myers ... but I understand his goal to have a fast, fun track car without breaking the bank. It would cost $12k (parts & labor) to cut off & replace the JRS clip with my latest long arm/zero scrub design. The lap times would be measurably better ... but is spending $12k after already having this built worth that gain? I think each person has to make that decision, but I suggested he finish the car with the current front suspension and go have fun with it.

--------------------------------------------------------------------------------------

On a different note ... and just for educational sake ...
With a few minor exceptions, the rear suspension design has no impact on mid-corner "roll through zone" grip or corner speed capability.

I just heard a lot people say, "What?" :confused18:

The factors that DO play a roll on mid-corner "roll through zone" grip & corner speed capability are:
  • CG, Roll Center & Track Width
  • Mechanical Roll Resistance: Spring & Sway Bar Rates
  • Shock Valving

Whether you have a 3-link, 4-link, 196-link, IRS, torque arm, truck arm, etc ... is irrelevant to mid-corner "roll through zone" grip & corner speed capability … because there is no torque (engine or braking) being put through the rear suspension during the mid-corner "roll through zone." The few minor exceptions to this, are if the rear tires have camber, toe or rear steer from the rear suspension design. Those items can affect mid-corner "roll through zone" grip & corner speed capability. Another exception is rear suspension bind … which can have an obvious, negative effect on handling. But frankly, all of these … camber, toe or rear steer … and even suspension bind … are possible with most suspension designs.

So why do we care what rear suspension design we run?

Corner entry & corner exit.

The choice of rear suspension design … and the key details in the rear suspension design … all play a role in how much rear grip the car has on corner entry (turn-in & braking) and corner exit (steering unwind & throttle roll on).

While there are a lot of details (18 to be exact) in optimizing a solid axle link suspension, the biggies during design, or purchase selection, are:
1. Articulation
2. Torque Distribution
3. Instant Center
4. Packaging
5. Pinion Angle Change
6. Rear Roll Center
7. Adjustability

Articulation is the amount of angle differential the housing can achieve from the chassis. Maybe not so obvious ... but we need the rear housing to articulate at least as far as the chassis needs to roll. This matters more if you're running a conventional suspension strategy that rolls 3° or more. This is less of an issue if you're running a modern low roll suspension strategy that rolls around 1°.

Torque Distribution is not understood by most. We've been trained (wrongly) to just look at anti-squat for our rear tire loading geometry. But when you attach suspension link brackets to a live axle with torque coming through it ... the link brackets become levers ... and the location completely affects how much of the torque is pushing the lower links & car forward ... and how much of the torque is lifting the chassis & loading the rear tires for grip. This is CRITICAL for optimum forward bite on corner exit ... especially with harder TW200 tires. 3-links & 4-links ... if room above the housing allows the brackets to be tall ... allow optimum torque distribution for grip. Offset 3-links allow optimum torque distribution side-to-side ... for zero torque steer ... allowing equal handling on LH & RH corners. The Offset, Decoupled 3-link offers separate & optimum tuning for corner entry & corner exit grip.

The Instant Center is your rear suspension pivot point as well as the point it picks up on the chassis to load the tires. Where it is in relation to the CG is very important. Too short & it will lose traction late on corner exit. Too long and it will spin the tires upon initial throttle roll on. This needs to be tunable & optimized to your car. I typically start with it under the CG & fine tune for track conditions.

Packaging in the PT world is probably at the top of the list. When someone is asking for my recommendation for their car ... the first I ask is, "Are you keeping the rear seat?" If the answer is yes, we should eliminate all three versions of the 3-link ... because where they really need to mount conflicts with the rear seat. Frankly so do parallel 4-links, unless the top links are ridiculously low & short. If the back seat stays ... the triangulated 4-link & Torque Arm suspensions are the best of what will fit & allow a back seat. If the back seat goes & we can remodel the sheet metal in the rear floor & trunk area... it's wide open. 3-links & 4-links allow optimum torque distribution for grip. 3-Links offer the most articulation. Offset 3-links allow optimum torque distribution for zero torque steer ... allowing equal handling on LH & RH corners. The Offset, Decoupled 3-link offers separate & optimum tuning ... for the ultimate grip on corner entry & corner exit.

Pinion Angle Change happens greater when the top links & lower links are short or have a large difference in length. It also happens with weak/soft leaf springs & lots of power. It's not the end of the world. You just have to plan & deal with it.

Rear Roll Center adjustment
... to me, from my experience, for track tuning ... is one of the easiest, more predictable tuning devices you can ever have to help balance & neutralize the handling of the car. It's simple. Raise it to free the rear end up. Lower it for more rear grip. Don't go outside the sweet spots. Having a rear suspension with no adjustment for the rear roll center really ties your hands. It eliminates one of the best tuning devices out of your tool box. You can run a double adjustable panhard bar or adjustable Watts link with any suspension but IRS. Yes ... even leafs & triangulated 4-links.

Adjustability
is KING for track cars. if you can adjust the instant center height & distance ... adjust lower links for rear steer ... adjust the rear roll center ... you have a rear suspension you can optimize for your car. Not adjustable? How do you optimize it?

Lastly, all rear suspension designs are a compromise for corner entry grip versus corner exit grip ... with the exception of a decoupled 3-Link. (See illustration below) With IRS & all link style suspensions the geometry needs are different for corner exit & entry. So your goal is to find the best, fastest "compromise" ... which is the best grip available on corner exit without making the car loose on corner entry.

The exception is the decoupled 3-link ... because we can set the accel link for optimum corner exit grip ... with no affects on corner entry. Conversely, we can set the decel link for optimum corner entry grip with no affects on corner exit. Because they decoupled from each other. But everything has it's cons. The decoupled 3-link takes up a lot of room behind the roll cage main hoop ... and rides rougher (like it has a stiffer spring rate).

Summary:
• The highest performance rear suspension for track purposes is the Offset, Decoupled 3-Link.
• Next would be the Offset 3-Link.
• Next would be a regular centered 3-Link or 4-link (as long as articulation is not an issue).
• None of these will fit well under a seat, unless the top links are super short (not recommended).
• The best that fit under the seat are triangulated 4-links & torque arms.
• Regardless of choice ... make them adjustable ... as well as the rear roll center.


:cheers:

Ron Sutton 12-31-2014 11:48 AM

Quote:

Originally Posted by Vince@MSperfab (Post 587629)
I think that maybe 13" from ground....or at least what im looking at in the picture Bryan.

The rearward offset mounting is used so you can get away with a longer links and to counter act leveraging. The longer the arms the better.


Hey Vince. Bryan was referring to a different client of mine. Ron Myers' top link mount is 5" above axle CL ... so around 17.6" above ground.

But I've done one with the top link mount over 25" above ground. :gitrdun:



Vince@Meanstreets 12-31-2014 01:05 PM

Quote:

Originally Posted by Ron Sutton (Post 587696)

Hey Vince. Bryan was referring to a different client of mine. Ron Myers' top link mount is 5" above axle CL ... so around 17.6" above ground.

But I've done one with the top link mount over 25" above ground. :gitrdun:



ok, thanks ron. teaches me to butt in. :knokwood:

Ron Sutton 12-31-2014 01:22 PM

Quote:

Originally Posted by Vince@MSperfab (Post 587705)
ok, thanks ron. teaches me to butt in. :knokwood:


LOL. No worries. It is an extreme set-up.

Take care !


glassman 12-31-2014 06:12 PM

Quote:

Originally Posted by Ron in SoCal (Post 587682)
Fab progress. Mike Tolle has got the cross member located in the correct spot, from which everything else will be measured and installed.

Is he in Tracy, up here?

Ron Sutton 01-03-2015 03:49 PM

Hi Mike,

Quote:

Originally Posted by glassman (Post 587769)
Is he in Tracy, up here?

Tolle Fab ... owner Mike Tolle ... is in Gold River, CA ... same as my shop ... which is a suburb of Sacramento. His shop is literally 2 blocks away from my shop. Since I don't wrench or fab on cars myself ... Tolle is one of four alliances I use here in California for my client's projects.

I use Tolle Fab for high quality fabrication work … like roll bars, cages, mounting seats, pedals, steering, fuel cells, etc. … installing my Track-Star Front Frame & Suspension … or Track-Star rear suspensions. Most racers know him by his last name "Tolle".

Tolle is a very talented race car fabricator. He's a veteran race car builder from the road racing & sports car world. He has … and still builds … high end road race cars for Tudor/IMSA, Pirelli World Challenge, Porsche Cup, Daytona Prototypes, etc.

:cheers:


glassman 01-03-2015 05:24 PM

Hey Ron, it was another guy with almost the same name, in Tracy, a friend of a few good friends. Also a wonder fabricator.

But where apprx is Gold River? 50 or 80? Never mind, just above Rancho Cordova.....50, nice area

Flash68 01-12-2015 07:24 PM

Is this done yet or what?

GregWeld 01-12-2015 07:27 PM

Quote:

Originally Posted by Flash68 (Post 589420)
Is this done yet or what?

..... Not until there's enough spares to build half a dozen more cars....

fleet 01-12-2015 08:01 PM

1 Attachment(s)
Quote:

Originally Posted by Flash68 (Post 589420)
Is this done yet or what?

Quote:

Originally Posted by GregWeld (Post 589421)
..... Not until there's enough spares to build half a dozen more cars....

Ya'll jes gellazzz of Camaro Ron...

Ron in SoCal 01-12-2015 09:45 PM

You guys are killin' it!

Pics tomorrow :D

DBasher 01-14-2015 07:18 PM

Quote:

Originally Posted by Ron in SoCal (Post 589453)
You guys are killin' it!

Pics tomorrow :D

Is it tomorrow yet??

jarhead 01-23-2015 11:29 AM

This is going to be Killer Ron!:thumbsup:

The humor is an added bonus.

Joe

Rick D 01-24-2015 05:54 AM

Quote:

Originally Posted by Ron in SoCal (Post 589453)
You guys are killin' it!

Pics tomorrow :D

Ummm just sayin :poke: :thumbsup:

fleet 01-24-2015 06:02 AM

Our buddy, Camaro Ron, didn't want any focus drawn away from the GNRS by posting the massive update he has planned.

:popcorn2:

Ron in SoCal 01-24-2015 09:45 AM

Quote:

Originally Posted by DBasher (Post 589763)
Is it tomorrow yet??

Quote:

Originally Posted by jarhead (Post 591317)
This is going to be Killer Ron!:thumbsup:

The humor is an added bonus.

Joe

Quote:

Originally Posted by Rick D (Post 591435)
Ummm just sayin :poke: :thumbsup:

Quote:

Originally Posted by Cosmo mentis (Post 591436)
Our buddy, Camaro Ron, didn't want any focus drawn away from the GNRS by posting the massive update he has planned.

:popcorn2:

Just got back into town last night. Here it comes:


Ron in SoCal 01-24-2015 10:05 AM

When we last left off, Mike Tolle had the install measured out and the cross member located in place. I had ordered the Autoweld frame rails and really they could not help tell me which ones I needed, only after a bit of discussion about intended use and the car already has DSE mini tubs and subfr connectors installed their parallel rails should work. This is what we ended up with:

http://i885.photobucket.com/albums/a...ps0mrh0wk1.jpg

http://i885.photobucket.com/albums/a...psuaz82vdv.jpg

http://i885.photobucket.com/albums/a...psoyuu029g.jpg

http://i885.photobucket.com/albums/a...psmpz9eycf.jpg

You can see the fit. I don't much care, this is not a 100 point restoration. What I will need to do is get a custom tank. I'll make that decision later, but a fuel cell is very much on the table. More industrial strength pics:

http://i885.photobucket.com/albums/a...ps2bteiteu.jpg

http://i885.photobucket.com/albums/a...psedf3ohcf.jpg

http://i885.photobucket.com/albums/a...psddlslcka.jpg

http://i885.photobucket.com/albums/a...psc1ladmfp.jpg

Ron in SoCal 01-24-2015 10:08 AM

Here's a look inside the car where the main hoop is:

http://i885.photobucket.com/albums/a...ps9okbblo3.jpg

http://i885.photobucket.com/albums/a...psaovnfopl.jpg

And outside looking in:

http://i885.photobucket.com/albums/a...psojxogfyb.jpg

http://i885.photobucket.com/albums/a...psj6eykvzw.jpg

That's all for now. I'm pretty sure there's more progress, so I'll start bugging Hot Sauce to go get me some pics!

:cheers:

fleet 01-24-2015 10:32 AM

1 Attachment(s)
Looks stout Ron. :thumbsup:

Track Junky 01-24-2015 10:39 AM

I don't see a problem with the fitment. Needed to go with the taller frame rails for the lower ride height and this is a race car anyways. How many times did we go back and forth and you telling me you weren't going to swap out the oem frame rails. Guess that's another point for me. Ha Ha.

Glad to see you went the RIGHT direction and the progress. :thumbsup:

Ron in SoCal 01-24-2015 10:52 AM

Quote:

Originally Posted by Cosmo mentis (Post 591472)
Looks stout Ron. :thumbsup:

LOL Skippah!

Quote:

Originally Posted by Track Junky (Post 591474)
I don't see a problem with the fitment. Needed to go with the taller frame rails for the lower ride height and this is a race car anyways. How many times did we go back and forth and you telling me you weren't going to swap out the oem frame rails. Guess that's another point for me. Ha Ha.

Glad to see you went the RIGHT direction and the progress. :thumbsup:

Yep neither do I. Public website, so I thought I'd get ahead of that. For the record, I also said I wasn't gonna F with the pretty turnk sheet metal. Two points for you, Gae.

#becauseracecar :D :cheers:

intocarss 01-24-2015 11:27 AM

Quote:

Originally Posted by Ron in SoCal (Post 591466)
You can see the fit. I don't much care, this is not a 100 point restoration. What I will need to do is get a custom tank. I'll make that decision later, but a fuel cell is very much on the table. More industrial strength pics:

It should be the ONLY thing on the table :newbie:

Track Junky 01-24-2015 12:06 PM

Quote:

Originally Posted by intocarss (Post 591476)
It should be the ONLY thing on the table :newbie:

Ya Think!! :twak:

intocarss 01-24-2015 04:21 PM

Quote:

Originally Posted by Track Junky (Post 591480)
Ya Think!! :twak:

FACT!!

jarhead 01-24-2015 09:18 PM

Saaweeet!

Flash68 01-24-2015 11:29 PM

Quote:

Originally Posted by Ron in SoCal (Post 591466)
a fuel cell is very much on the table.

hmmmm... oh ya don't say. :bitchslap:


As opposed to a Kramerica Industries oil tanker bladder perhaps? :sieg:

http://i236.photobucket.com/albums/f...ps6goudlwe.jpg

Vince@Meanstreets 01-25-2015 12:06 AM

sweet ron, now tell them to add another 3" to that tub.

Ron in SoCal 01-25-2015 09:58 AM

Quote:

Originally Posted by intocarss (Post 591476)
It should be the ONLY thing on the table :newbie:

Quote:

Originally Posted by Track Junky (Post 591480)
Ya Think!! :twak:

Quote:

Originally Posted by intocarss (Post 591491)
FACT!!


Quote:

Originally Posted by Flash68 (Post 591530)
hmmmm... oh ya don't say. :bitchslap:


As opposed to a Kramerica Industries oil tanker bladder perhaps? :sieg:

ok Ok OK! :military:

I've been talking to Carl C about a sweet Vaporworks set up in a custom sized fuel cell. It's :G-Dub: though...

Quote:

Originally Posted by jarhead (Post 591521)
Saaweeet!

Thank you Sir!

Ron in SoCal 01-25-2015 10:00 AM

Quote:

Originally Posted by Vince@MSperfab (Post 591532)
sweet ron, now tell them to add another 3" to that tub.

I knew you'd catch that Vin. Yep now there's room, but I've got about 14" already. Our buddy Gae says whose-yer-daddy 315s are plenty :confused59:

Vince@Meanstreets 01-25-2015 12:26 PM

You can never have enough space. Plus that's 4 extra lbs of sheet metal sitting idle.

What's a couple more hours and a coupe strips of 18gauge. LOL

:D

Sieg 01-25-2015 01:18 PM

Nice progress! :thumbsup:


Have you started accepting resumes from potential drivers yet?

Ron in SoCal 01-25-2015 02:08 PM

Not yet, but for sure I'm crossing Lotus drivers off the list :D

Track Junky 01-25-2015 02:49 PM

315's with slicks are definitely plenty. Think about how much more weight I have then you back there with the leaf springs, Fays 2 watts (35 lbs) and I cant get the rear to slide (with the Sutton secret sauce shocks).
295's up front if you can manage would be great also but Dave Brown and Karl Chicca have been doing pretty darn well with 275's and I imagine they're shock set up contributes to that.
335 in the rear with 200 tread wear tires I completely understand due to the amount of power these Optima Challenge cars lay down but I'm under the impression that this will be your track car and not auto x.
And again, why spend money on a custom tank when you can pic up a fuel cell. Aluminum fuel cell would be my preference as my 8 gallon steel is 26 lbs and I'm pretty sure you will go bigger.

Sieg 01-25-2015 03:03 PM

Quote:

Originally Posted by Ron in SoCal (Post 591594)
Not yet, but for sure I'm crossing Lotus drivers off the list :D

That's really going to hurt GW's feelings. :shakehead:

Flash68 01-25-2015 03:09 PM

Quote:

Originally Posted by Sieg (Post 591585)


Have you started accepting resumes from potential drivers yet?

Good idea, but why so soon? Those who are available now will be long retired by the time this thing hits a track... :tv_happy:

Ron in SoCal 01-25-2015 04:01 PM

Quote:

Originally Posted by Track Junky (Post 591599)
315's with slicks are definitely plenty. Think about how much more weight I have then you back there with the leaf springs, Fays 2 watts (35 lbs) and I cant get the rear to slide (with the Sutton secret sauce shocks).
295's up front if you can manage would be great also but Dave Brown and Karl Chicca have been doing pretty darn well with 275's and I imagine they're shock set up contributes to that.
335 in the rear with 200 tread wear tires I completely understand due to the amount of power these Optima Challenge cars lay down but I'm under the impression that this will be your track car and not auto x.
And again, why spend money on a custom tank when you can pic up a fuel cell. Aluminum fuel cell would be my preference as my 8 gallon steel is 26 lbs and I'm pretty sure you will go bigger.

Thx G, good stuff! :cheers:

Quote:

Originally Posted by Sieg (Post 591604)
That's really going to hurt GW's feelings. :shakehead:

No it won't. He has a first Gen track car :lol:

Quote:

Originally Posted by Flash68 (Post 591609)
Good idea, but why so soon? Those who are available now will be long retired by the time this thing hits a track... :tv_happy:

Voice of experience right there :D


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