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-   -   '78 T/A SE WS6 Project (https://www.lateral-g.net/forums/showthread.php?t=32381)

TorqDork 09-19-2011 08:13 AM

We got around to installing the rear Stainless Steel Disc Brakes this weekend.

THE OLD DRUMS
http://i1237.photobucket.com/albums/...ssis/rbrk1.jpg
PULLING THE AXLE
http://i1237.photobucket.com/albums/...ssis/rbrk2.jpg
OUR NEW BILSTIEN SHOCK ARRIVED JUST IN TIME!
http://i1237.photobucket.com/albums/...ssis/rbrk3.jpg
INSTALLING THE CALIPER MOUNTING BRACKET
http://i1237.photobucket.com/albums/...ssis/rbrk4.jpg
READY TO GO BUT THE REAR BRAKES DO NOT FIT THE 15 X 8 SNOWFLAKE WHEELS!
http://i1237.photobucket.com/albums/...ssis/rbrk5.jpg
We also want to welcome on board Phoenix Graphixs, Legendary Auto Interiors and Classic Tube.
http://i1237.photobucket.com/albums/...ssis/SIG3a.jpg

TorqDork 09-20-2011 09:29 AM

Here's an engine update

Sadly due to budget and California emissions testing, we are sort of stuck with the 403 but will do the best we can with it. Didn't think it could be saved but once over at Valley Head Service, 0.030 over took care of it. The limit on these engines is 0.040".

EARLY
http://i1237.photobucket.com/albums/...NGINE/eng1.jpg
YUK
http://i1237.photobucket.com/albums/...NGINE/eng2.jpg
CAN IT BE SAVED??
http://i1237.photobucket.com/albums/...NGINE/eng3.jpg
CLEANUP
http://i1237.photobucket.com/albums/...NGINE/eng4.jpg
http://i1237.photobucket.com/albums/...NGINE/eng5.jpg
CRANK
http://i1237.photobucket.com/albums/...NGINE/eng6.jpg
AT VALLEY HEAD SERVICE (BORED 0.030 OVER)
http://i1237.photobucket.com/albums/...NGINE/eng7.jpg
HONED
http://i1237.photobucket.com/albums/...NGINE/eng8.jpg
BALANCING
http://i1237.photobucket.com/albums/...NGINE/eng9.jpg
THE EDELBROCK INTAKE WILL STILL FIT THE SHAKER HOOD!
http://i1237.photobucket.com/albums/...INE/intake.jpg

TorqDork 10-03-2011 12:43 PM

Haven't made a lot of progress on the engine due to a bit of uncertainty.

We were miffed that as late as 1978, the Olds 403 engine was still using a "Rope" style rear main seal.

We started assembling the engine by laying the crank in and pounding the rope seal in as far as we could. The crank turned freely before the rear main was in place but that rope seal makes the crank far tighter than we are comfortable with.

After a search, we called Olds Performance Products realizing they made a Rubber rear main seal for the 403. After talking to them for a bit, we also ordered a stud girdle, Hi Po oil pump, improved oil pan and a a better gasket set.

A few photos so far:

PAINTING
http://i1237.photobucket.com/albums/...GINE/eng10.jpg
http://i1237.photobucket.com/albums/...GINE/eng11.jpg
CRANK
http://i1237.photobucket.com/albums/...GINE/eng12.jpg

TorqDork 10-18-2011 05:15 PM

New Update:

We're on hold regarding the engine waiting for a better rear main seal than the old style rope seal and also a stud girdle for the weak 403.

So we went about trying to get some paint on the car:

PRIMERED READY FOR SANDING PREP
http://i1237.photobucket.com/albums/...78Paint/p1.jpg
PAINTING
http://i1237.photobucket.com/albums/...78Paint/p3.jpg
READY FOR WET SANDING
http://i1237.photobucket.com/albums/...78Paint/p4.jpg
FENDERS DONE
http://i1237.photobucket.com/albums/...78Paint/p5.jpg
PREPPING THE HOOD
http://i1237.photobucket.com/albums/...78Paint/p6.jpg
NOSE SANDED AND BUFFED!
http://i1237.photobucket.com/albums/...78Paint/p7.jpg

GrabberGT 10-19-2011 06:31 AM

Looks nice. You give me hope that I could accomplish paint and body myself in my own garage. My wife is NOT going to be happy about this. :_paranoid

TorqDork 10-20-2011 05:50 PM

Quote:

Originally Posted by GrabberGT (Post 374593)
Looks nice. You give me hope that I could accomplish paint and body myself in my own garage. My wife is NOT going to be happy about this. :_paranoid

Well the bodywork is easier than doing a home paint job especially with the sensitivity of todays paints and the restrictions in certain areas. READ ALL INSTRUCTIONS CAREFULLY! I can't say that enough and try not to mix products from different manufacturers!

Today we got the base coat on the body and finally got the power windows working!!
http://i1237.photobucket.com/albums/...8Paint/p4a.jpg

bonecrrusher 10-20-2011 07:38 PM

Your brave - looks like your paint booth is the outdoors! :thumbsup:

TorqDork 10-21-2011 09:50 AM

Quote:

Originally Posted by bonecrrusher (Post 374879)
Your brave - looks like your paint booth is the outdoors! :thumbsup:

Yeah generally they are done in the garage but:

1. we would have had to move 6 cars out which was impossible with parts, fenders and a hood in front of one door.

2. The weather was absolutely perfect, 80 degrees and almost no breeze.

3. We were using PPG Waterborne paint which requires good airflow to dry quickly.

Looks like it all turned out really well and free of specs. I'm in the process of buffing and will post photos.

TorqDork 10-21-2011 05:05 PM

Quote:

Originally Posted by bonecrrusher (Post 374879)
Your brave - looks like your paint booth is the outdoors! :thumbsup:

Got some buffing done today.

Not bad for an outdoor paint job!

BUFFING HOOD
http://i1237.photobucket.com/albums/...78Paint/P8.jpg
http://i1237.photobucket.com/albums/...8Paint/P8A.jpg
HOOD FINISHED
http://i1237.photobucket.com/albums/...8Paint/P8B.jpg
HOOD TAPE, to keep from sand through the peaks!
http://i1237.photobucket.com/albums/...8Paint/P8C.jpg
BODY BUFFING
http://i1237.photobucket.com/albums/...78Paint/P9.jpg
http://i1237.photobucket.com/albums/...8Paint/P9A.jpg

TorqDork 10-24-2011 02:07 PM

New Engine Parts
 
Well our other engine pieces showed up so may go back to engine assembly because I need a break from Buffing!:yes:

The Olds 403 still used a rope rear main seal and we didn't like it for the crank was just too tight once torqued. So we contacted Olds Performance Products and ordered a rubber style rear main seal along with a few other goodies including a stud girdle for the somewhat weak 403 block.
http://i1237.photobucket.com/albums/...NGINE/main.jpg
Stud Girdle
http://i1237.photobucket.com/albums/...INE/girdle.jpg


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