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-   -   Introducing: Project 1/2-TRAK (https://www.lateral-g.net/forums/showthread.php?t=14441)

Vince@Meanstreets 05-05-2014 06:04 PM

Looking great True!!

Don't worry about the parts if you break, alot of it was off the shelf. Heims are standard and I believe the bell crank came from Fay's. You gonns paint the entire underside gray?

glassman 05-05-2014 06:09 PM

It looks very good. If it drives half as good as it looks you'll be dialed....

Ron in SoCal 05-05-2014 06:19 PM

Love it True! Welcome back :thumbsup:

Damn True 05-05-2014 07:31 PM

Quote:

Originally Posted by Vince@MSperfab (Post 549102)
Looking great True!!

Don't worry about the parts if you break, alot of it was off the shelf. Heims are standard and I believe the bell crank came from Fay's. You gonns paint the entire underside gray?

Paint the bottom of a car?

http://www.twonkhammer.com/wp-conten...d-Facepalm.jpg

Nah, the black that's on it now is just Eastwood primer to cover the bare metal from where I scraped off the old nasty undercoat. It'll get seam sealer where needed and maybe a bit of Lizard Skin to take the edge off the heat and noise. That's it.

I've always kinda thought that smoothing firewalls was a bit of a pointless expense but body working the underside of a car is like scented toilet paper. It's just gonna get crap all over it so why?

Damn True 05-05-2014 07:32 PM

Quote:

Originally Posted by glassman (Post 549105)
It looks very good. If it drives half as good as it looks you'll be dialed....


Right now, that is NOT a compliment.

But :thankyou:

Track Junky 05-05-2014 07:40 PM

Hey true don't forget about Carl Chicca's '69 Camaro also running the LD set up. Probably the fastest '69 Camaro on a road course.

Glad to see the huge progress :thumbsup:

67zo6Camaro 05-05-2014 07:58 PM

That's a great looking 3 link set up. It should serve you many good times on the autocross and track. I like the way the lower link bars are skewed slightly inward toward the driveshaft center line of the car, giving the total 3 link system better articulation. Nice set-up with the Watts link in the back.

Great work and looking forward to seeing what you do with the front.

David Pozzi 05-05-2014 10:40 PM

True,
I see some issues in your photos.
1. The front upper link mount can hit the driveshaft if it intrudes past the tunnel on the left side. I had to trim it on Penny & OLC.

2. The brake line hose anchors need to be moved to the front of the housing. If you use the tabs on top, they may get pinched against the frame rail. They did on Bad Penny.

3. The shock hose fitting will be super close to the exhaust pipes. Three options, notch the frame rail & put the hose outward, notch the crossmember more inboard & move the pipes in a bit. Run 2.5" tail pipes & dimple them in near the fitting. You don't want those fittings getting too hot, there are seals in them. O.l.c. Has 3" pipes which are dimpled.

Damn True 05-05-2014 11:17 PM

Thanks for jumping in Dave, appreciate it! In order:

1 - I'm not following you in this

2 - That one I recall on BP. Gotta call Chris' guys and order a set of these:
http://i48.tinypic.com/2nb94wx.jpg

3 - Noticed that right away. I'm planning on a 2.5" exhaust anyway to keep the sound in the "I get along with my neighbors" range. Along with that, I'm thinking a heat shield riveted to the trunk floor should do the trick.

Payton King 05-06-2014 06:08 AM

Lookin' good!

Alignment does not seem to be off. The watts will be center of car not center of housing. In line with drive shaft and it has an offset pinion like all 9 inches. Watts will be 2 inches over from center of housing.

Jr 05-06-2014 08:09 AM

True,

Looks great.

What are your plans for the front suspension? Something aftermarket?

Damn True 05-06-2014 09:39 AM

Quote:

Originally Posted by Jr (Post 549191)
True,

Looks great.

What are your plans for the front suspension? Something aftermarket?

We'll get to that..... :ups:

David Pozzi 05-06-2014 12:02 PM

I can't find a photo of it, but if the front crossmember intrudes into the drive shaft tunnel on the left side, the drive shaft will hit it. So look at the rectangular tube on the left and right sides of the tunnel. If it is not flush, cut it flush and cap it off with another piece of flat steel.

When the watts bell crank is the same height as the drive shaft, it won't move side to side, but as the bell crank rises, it moves a lot more.
David

ArisESQ 05-06-2014 07:45 PM

http://www.themopardude.com/image/34779875.jpg

Still think you should paint it pink. I think that's masculine in some cultures or something.

David Pozzi 05-06-2014 10:21 PM

Check the shock eye aluminum inserts for binding at full droop & compression. I had to turn down the OD a little.
The brake hose anchors you have may work as long as the hoses run under the housing & not over it.

If you have the ATS transmission crossmember, I highly recommend you cut the tunnel & raise it above the trans about an inch. We had Shipka's trans up to the stock tunnel & got by but it was at the limit.

I would put a bump stop somewhere to prevent bottoming out the shocks or the axle hitting the frame. There are small stops on the shocks but they are not tall enough to help.

Damn True 05-07-2014 11:17 PM

Thanks for the tribal knowledge David. Adding this stuff to the punch list.

gnx7 05-11-2014 11:31 PM

Amazing amount of fabwork time/skills put into this machine!

Progressing very very nicely.

Damn True 05-13-2014 05:48 PM

Quote:

Originally Posted by gnx7 (Post 550240)
Amazing amount of fabwork time/skills put into this machine!

Progressing very very nicely.


Wow. Thank you very much. The goal from the outset was to do as much of the work as possible myself in this suburban 2-car garage. Obviously that precludes some tasks such as the cage (no room for a bender and no need for one once this car is done) and paint (illegal here) will have to be farmed out. I'm also having the electrical and engine install done by pros. Those systems are too critical and too expensive for trial & error.

It has been a lot of work (but satisfying) and a long time (unavoidable) but I appreciate the kind words.

Should have another update this week, maybe tomorrow, workload permitting.

Damn True 05-22-2014 06:57 PM

And now, on to front suspension v2.0.

I feel like I need to start with explaining why I felt the change was necessary. I count among my friends James Shipka and David Pozzi. They've worked together for years developing James' 1967 Camaro. When I began my build my intent was to duplicate his efforts. His car and mine share the same Lateral Dynamics 3-Link rear suspension. I followed with great interest their efforts to get the most out of the factory subframe with the ATS Chicane coil over conversion and AFX spindles. If you've followed that car at all you know that they came up against a number of limitations with respect to the ability to fit larger tires and do so in a fashion that didn't negatively impact geometry. Eventually, David created a solution to address both. David decided that he didn't want to duplicate the fix for me and I totally understand and respect that decision. So without a commercially available fix to the limitations of the AFX spindle I was at a decision point. Live with the limitations, change to an aftermarket subframe or change front suspension suppliers.

The first option seemed like not much of an option at all and the second was a hit to the budget for the project that I had a hard time justifying especially given the sweat-equity I had built into the factory subframe. When Ridetech released their new TruTurn solution I quickly realized that what they'd arrived at was very similar to what David had done on James' car and I began to explore that solution further.

Full disclosure, I was a critic of Ridetech when they first entered this market with what then were mainly air sprung solutions. After seeing the effort they've put into developing legitimate high performance suspension solutions over the last few years I can say that though my criticisms may have been valid at the time, they no longer are.

What sealed the deal though was the addition to Ridetech's offerings of a true 3-way adjustable damper. Developed in partnership with Fox Racing these are truly top notch pieces. In a former career I worked closely with engineers at Fox on development of a number of bicycle suspension dampers and I'm well aware of the depth of their experience, the talent of their engineering staff and the resources they can employ to develop a solution to a unique challenge. If you aren't aware (you probably are) Fox in addition to being a leading supplier of motorcycle, bicycle and snowmobile suspension is among the leaders in developing cutting edge off-road truck dampers as well. With data and creativity coming from those various areas of expertise and the knowledge and resources available I had no doubt that the solution to be co-developed with Fox and Ridetech would be a good one. The results found on James car proved out that assumption and I was sold.

http://i490.photobucket.com/albums/r...psq9pbo9nb.jpg

Further, I want to point out the stellar customer service provided by Ridetech both pre and post-sale. Darren Schilling is RT's lead outside sales guy but he isn't some drone taking orders and writing down credit card numbers. The man absolutely knows the product and is an enthusiast of the first order. As an anecdote; while installing the front suspension I arrived at point in the install where the instructions for the TruTurn system installation and the spindle installation had a bit of a disconnect. So at roughly 6:30PM on a Friday night I tapped out a short email to him on my iPhone, hit send and went in the house fully expecting to get an answer sometime on Monday. I picked up my phone about an hour later to make a call and saw that Darren had replied to my question. At 9:30PM on a Friday night.

Now YMMV on that and I certainly wouldn't tell you to expect Ridetech to always be as responsive, after working hours, on a Friday but I think it speaks to the dedication of the staff that Bret has built.

So, on to the install.....

The Ridetech TruTurn is based on a proprietary spindle that has a built-in drop of (IIRC) 2" and is modified in terms of the height of the spindle as well. It does however use a factory pattern hub and brake mounting matching that of a '68 Camaro disk brake spindle so any brake bracket or hub that would work on a factory spindle will work on the RT spindle but you get the improved geometry.

http://www.ridetech.com/store/images.../0/spindle.jpg

Further, the RT system employs a custom steering arm and drag link offset bracket that the corrects for the steering geometry which is altered by the steering arm. If you look closely at the system and the changes made by David to James' car you will see the similarities in how the two solutions were arrived at.

http://www.ridetech.com/images/categ...rn-diagram.jpg

All the above is designed to work with RT's control arms.

The first thing I noticed upon opening the massive pile of boxes was how well the stuff is packaged. The Samsonite gorilla (some of you are too young to know what I'm talking about here, youtube it) couldn't have hurt the contents of those boxes. I filled two entire trash cans with the styrofoam packing material used to protect the parts.

The second thing that struck me was how bloody nice the machining and fitment of the parts was.

http://i490.photobucket.com/albums/r...ps167cecf2.jpg

http://i490.photobucket.com/albums/r...ps1c8c544e.jpg

http://i490.photobucket.com/albums/r...ps55ce0af3.jpg

http://i490.photobucket.com/albums/r...psh0jw4ht4.jpg

The attention to detail on this stuff is apparent. The install kit for the shocks comes with a variety of bushings that will allow fitment to darn near any application.

http://i490.photobucket.com/albums/r...ps49e95793.jpg

....darn near. Because the Chicane coilover mount has one shock mount stub permanently affixed I had to machine my own bushing for one side. The means of doing so violated every safety discussion my HS shop teacher ever had and I shant disclose it here. It wasn't particularly difficult....it was just unsafe. It'd have been easier, and safer, with a proper lathe or mill...but I have neither. At any rate between RT's supplied parts and a bit of ingenuity (cough) I made it work.

http://i490.photobucket.com/albums/r...psc54b256e.jpg

The spring perch and pre-load collars fit perfectly and adjustments are buttery smooth given the precision machining of the shock bodies.

http://i490.photobucket.com/albums/r...ps2f2fd1a9.jpg

...and the shocks come with top notch springs from Hyperco. Tough to beat those. I'm starting with baseline rates of 700 front and 300 rear and as I'm sure you noticed in previous posts, I used the RT shocks in the rear as well....

http://i490.photobucket.com/albums/r...psa21f0458.jpg

Next item up was RT's front sway bar assembly. Again, really superb machining and excellent fit of all the parts. Absolutely no effort on my part required to get stuff to fit. Everything went in just right, the first time w/o any form of modification needed. Given the variations in production tolerances on 40+ year old cars this is kinda astonishing.

http://i490.photobucket.com/albums/r...psba736e3c.jpg

http://i490.photobucket.com/albums/r...ps540a994b.jpg

http://i490.photobucket.com/albums/r...ps5509f18d.jpg


....image limit break....

Damn True 05-22-2014 06:59 PM

....image limit break....

The control arms are just really burly pieces. I regret that I didn't take any pics of them prior to assembly so here are a couple from RT's website:

http://www.ridetech.com/store/images...8f7435350a.jpg

The lowers equipped with delerin bushings are built like a bridge abutment and fit perfectly into the spring pockets.

The uppers, also delerin equipped, feature a clever means of adjusting caster. Rather than stacking up a crapload of shims to get to the caster setting you desire, the RT cross shaft is milled out to accept one of three slugs that are centered or offset to the front or rear. This provides for three much smaller adjustment ranges for caster w/o a cludgey stack of shims.

[Note: I do in fact have a crapload of shims there. Seemed like the best place to put them so I didn't lose them before I got the car back on the ground and can do a rough alignment.]

http://i490.photobucket.com/albums/r...ps5a4cc4ee.jpg

As you can probably tell, I'm really excited about the shocks. Having Fox practically in my back yard (35min drive) is a nice bonus as well. And again, the fit and finish of the parts was top notch, service from RT before and after the sale has been stellar. I couldn't be happier at this point and I'm really looking forward to developing this solution to work in harmony with the Lateral Dynamics 3-link.

Next up.....My UPS guy is now out on disability.....here's why....

http://i490.photobucket.com/albums/r...pslxkwspm0.jpg

Ron Sutton 05-23-2014 06:08 AM

Quote:

Originally Posted by Damn True (Post 547538)
Surprisingly so.

...the box that held the rotors though...ZOIKS!

Yeah ... those 14" rotors have some ... MASS. :sarcasm_smiley:

But you will have some great braking force & no overheating rotor issues. :)



Ron Sutton 05-23-2014 06:17 AM

I love the Ridetech suspension pieces. Well designed & good quality.

I agree on the quality of the Ridetech shocks. We have had many sets apart, disecting, dyno testing & reworking the curves for track use. I've worked with dozens of shocks brands & am impressed with how well designed & built the Ridetech TA shock is. While there are better performing true racing shocks (for more money) I feel the RT TA is the best value in street/track shocks.

I'm making their triple adjustable shocks standard on my new AutoX-Star front suspensions. Of course we revalve them with a high zero number/mean digressive valving curve for autocross & track use that Ron Myers named "secret sauce".


:cheers:


Track Junky 05-23-2014 07:03 AM

Looking good True. Great write up. Looking forward to seeing this one completed. I see another NorCal track car being added to the list. :thumbsup:

Damn True 05-23-2014 01:57 PM

Well, I won't be taking it off the street, but it will see a good bit of track and auto-x time....if we still have places to auto-x.

Ron in SoCal 05-23-2014 02:42 PM

Quote:

Originally Posted by Ron Sutton (Post 552095)


I'm making their triple adjustable shocks standard on my new AutoX-Star front suspensions. Of course we revalve them with a high zero number/mean digressive valving curve for autocross & track use that Ron Myers named "secret sauce".


:cheers:


:lmao:

I might've named it, but the technically correct name is the "Ron Sutton Secret Sauce"...copyright/patent pending ... :cheers:

Ron in SoCal 05-23-2014 02:49 PM

Quote:

Originally Posted by Damn True (Post 552196)
Well, I won't be taking it off the street, but it will see a good bit of track and auto-x time....if we still have places to auto-x.

Based on what I know True, I'm confident they'll do the job. Ron can give you the details.

WSSix 05-23-2014 05:18 PM

Nice parts and nice work, True. Thanks for the write up.

rustomatic 06-07-2014 04:24 PM

This is such a pretty package. My own was not so bashful, but I did copy it from someone else...



Quote:

Originally Posted by Damn True (Post 549027)
Next up was to figure out a reasonably clean way to close out the area above the tunnel where the upper trailing arm will reside. The part that came with the kit was ok, but I didn't like the area around the fwd upper trailing arm mount. It didn't fit tight enough to the mount to allow the hardware to be outside the doghouse, and it was too narrow to access it if you put it inside.

Noodled around a bunch of ideas, including what James did in cutting a tunnel out of another car (t-bird I think) and I looked at using a Harley FL front fender. Almost did that, but once I cut the rolled edges off the fender it was way too flimsy.

So, what I wound up doing is what you see below. Pretty simple. I just struck a template off the fwd edge of the upper trailing arm mount, transferred that to the end of that 6" wide sheet and put a gentle bend it it to land it on the top of the rear doghouse.

http://i490.photobucket.com/albums/r...pse303eee0.jpg

As you can see, the sides aren't symmetrical. Because neither is the tunnel so that made forming the sides a bit troublesome. This presented another, among many opportunities to discover that my wife is much smarter than I am.

So I'm kneeling inside the cabin of the car, whittling away at a sheet of poster board trying to make a template that matches the nutty bunch of contours from the fwd x-member all along the pan/tunnel, and up onto the fwd face of the rear doghouse. Cut-curse-mark-cut-curse-mark-cut-curse-mark.... So Kathy pokes her head into the car and says "why don't you use a piece of wire and bend it to all those contours and then transfer that to the posterboard?"

In less time than I'd expended nibbling away at the paper, I drove to Lowes, bought 8' of solid core copper ground wire (a bit larger dia than coat hanger wire but more pliable, I forget what gauge) bent it, transferred it to paper and it fit pretty close to perfect.

http://i490.photobucket.com/albums/r...ps71bc7802.jpg

So there is the part tacked in place at the top & bottom, you can see a bit of light peeking in the gap, but it's tiny. A few nudges with a body hammer from beneath closed those up tight. BTW, the gizmo to the right is a "Gorilla Torch", it's made by a company called JOBY. The legs articulate and will wrap around almost anything and the feet are magnetic so it can be placed just about anywhere. Comes in really handy when there isn't enough ambient light to see what you are doing through the auto-darkening shield. Especially when welding under the car as you can focus the beam right where you are trying to weld allowing to to see perfectly before beginning the weld.

Quite a bit of yoga required to weld that part in, but despite that I was able to do some ok work.

http://i490.photobucket.com/albums/r...ps931f39cd.jpg

http://i490.photobucket.com/albums/r...ps1a8e81ca.jpg

Adequate given my meager skill set and experience.

So. Up next is front suspension install (v2.0) and assembly of the rear end housing......


Flash68 09-19-2014 03:25 PM

How's it going True? :)


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