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-   -   Project "Battle Wagon" (https://www.lateral-g.net/forums/showthread.php?t=26421)

Rick D 04-30-2012 09:36 PM

Yuuupp :yes: That's what I was thinking but I was thinking in the trunk drop, will see when I'm further along.

CamaroAJ 05-01-2012 12:51 PM

Quote:

Originally Posted by badrs69 (Post 411337)
Yuuupp :yes: That's what I was thinking but I was thinking in the trunk drop, will see when I'm further along.

i thought about that area too. i have a rear firewall and most of the openings are blocked off so it might not work for me. you will need to build a shield for it if you put it back there though so water and grime from the tires doesn't get into it.

CamaroAJ 05-01-2012 09:51 PM

Got the drivers door latch done yesterday night.
http://a1.sphotos.ak.fbcdn.net/hphot...22260380_n.jpg
http://a4.sphotos.ak.fbcdn.net/hphot...11626700_n.jpg

After a lot of measuring and test fitting floor mount pedals it just wasn't worth the time and effort to get the pedals to fit right AND be comfortable in the seat. I said screw it and decided to modify the stock 4th gen camaro pedals. as it turns out it was easier to do than i thought it would be. Still have to mount the clutch master cylinder and gas pedal.

brake and clutch pedal mocked up
http://a7.sphotos.ak.fbcdn.net/hphot...32043885_n.jpg

Power brake booster mounted
http://sphotos.xx.fbcdn.net/hphotos-...54508884_n.jpg

Engine set so far back the brakes are almost next to the alternator
http://a1.sphotos.ak.fbcdn.net/hphot...80597795_n.jpg

Pedals modified to accommodate the seat moved back.
http://a4.sphotos.ak.fbcdn.net/hphot...89740649_n.jpg

Hoping to have the gas pedal mounted tomorrow.

CamaroAJ 05-07-2012 09:07 PM

got the pedal mounts done.
http://sphotos.xx.fbcdn.net/hphotos-...59932694_n.jpg

and then built a box to mount the stock GM clutch master cylinder inside the car since i moved everything back.
http://sphotos.xx.fbcdn.net/hphotos-...37762992_n.jpg

master box mounted
http://sphotos.xx.fbcdn.net/hphotos-...04309310_n.jpg

pedals done. modified a '57 chevy gas pedal. not sure why the clutch pedal looks funny in this picture.
http://a1.sphotos.ak.fbcdn.net/hphot...13721548_n.jpg

corvette engine stands and mounts showed up so this will be the next project.
http://sphotos.xx.fbcdn.net/hphotos-...11921995_n.jpg

coolwelder62 05-08-2012 05:15 AM

I like want you are doing.Very nice fabrication.:thumbsup: :thumbsup:

CamaroAJ 05-28-2012 08:09 PM

Thanks!

got the driver striker and vent filled.
http://sphotos.xx.fbcdn.net/hphotos-...22428593_n.jpg

then got the new engine cross member built. I'm very happy with the way this one came out. notice the notch for the oil drain plug. also the bolts are recessed on the bottom so they don't hit.
http://a2.sphotos.ak.fbcdn.net/hphot...03369016_n.jpg

driver side
http://a5.sphotos.ak.fbcdn.net/hphot...67900011_n.jpg

passenger side
http://sphotos.xx.fbcdn.net/hphotos-...87816928_n.jpg

got the roof stripped
http://a8.sphotos.ak.fbcdn.net/hphot...65192753_n.jpg

and the body work has been started
http://sphotos.xx.fbcdn.net/hphotos-...56703044_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...87841207_n.jpg

cut out the factory transmission cross member notches
http://sphotos.xx.fbcdn.net/hphotos-...49279997_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...70905403_n.jpg

used the slip roll and bead roller at my buddies shop and bent up the new fill panels. the kick out on the passenger side is for the reverse switch on the transmission.
http://sphotos.xx.fbcdn.net/hphotos-...96150782_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...86685855_n.jpg

intocarss 05-28-2012 11:28 PM

Just read your intire build. Awesome job!! :thumbsup:

waynieZ 05-29-2012 10:22 AM

It looks great, nice work! I like what you did for the front crossmember.

CamaroAJ 06-18-2012 08:38 PM

thanks guys. waynie, I'm a lot happier with this cross member than I was with the other one. the round tube just didn't look right with all the square tube in the speedtech sub frame.

got the interior epoxy sealed.
http://sphotos.xx.fbcdn.net/hphotos-...54709779_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...47682106_n.jpg

then I got a hold of a rotis to flip the car over.
http://sphotos.xx.fbcdn.net/hphotos-...36005541_n.jpg

repaired some more rust on the passenger tulip.
http://sphotos.xx.fbcdn.net/hphotos-...18933649_n.jpg

then decided to move the accusump to another location and fabbed up a new filler with a X and a recess for the A/C bulkhead.
http://sphotos.xx.fbcdn.net/hphotos-...09256327_n.jpg

using a corvette fuel filter/regulator and put it where the factory spring pockets used to be.
http://sphotos.xx.fbcdn.net/hphotos-...86663469_n.jpg

then got the bottom fully ready for epoxy.
http://sphotos.xx.fbcdn.net/hphotos-...28663419_n.jpg

and half the inner roof ready too.
http://sphotos.xx.fbcdn.net/hphotos-...66471413_n.jpg

and the start of real color on parts of the car. I used the stock valve covers and cleaned them up.
http://sphotos.xx.fbcdn.net/hphotos-...41911030_n.jpg

The bottom will be sealed tomorrow night and then depending on weather there might be some body work started on the bottom or it might have to wait until wednesday night.

Rick D 06-19-2012 03:43 AM

Looks real nice AJ, won't be long now! :thumbsup:

dug 06-19-2012 07:37 AM

beautiful work. not to mention you're hauling ass.

next69 06-19-2012 09:27 AM

How long did it take to upgrade to the newer door latches?

CamaroAJ 06-19-2012 07:57 PM

thanks guys, its coming along pretty fast right now.

next, it only took an hour or two for both of them.

its got two coats of epoxy on it now.
http://sphotos.xx.fbcdn.net/hphotos-...84747787_n.jpg
http://sphotos.xx.fbcdn.net/hphotos-...04077144_n.jpg

next69 06-20-2012 09:44 AM

I would assume beyond the obvious visual improvement the doors are probably much nicer (less resistance and quieter) to close. Is that accurate?

CamaroAJ 06-20-2012 01:29 PM

They are pretty easy to close yes. I don't have any weather striping yet and the doors are empty so they sound tinnie. I think that will go away once it's all finial assembled.

CamaroAJ 06-27-2012 09:31 PM

We started the body work on the firewall, it need a skim coat and sanded then it's ready for primer then work will start on the bottom side of the floor.
http://sphotos.xx.fbcdn.net/hphotos-...46668156_n.jpg




Bent up the steam tubes.
http://sphotos.xx.fbcdn.net/hphotos-...10066788_n.jpg




Got a lot of the parts back from paint, reassembled the throttle body.
http://sphotos.xx.fbcdn.net/hphotos-...95163294_n.jpg




Modified the slot in the bottom of the factory frame rail to put my corvette frame pucks in so I don't chip the paint on a lift.
http://sphotos.xx.fbcdn.net/hphotos-...23973002_n.jpg




Tig welded a 1/4" round rod frame then welded it into the trans tunnel to stiffen the hole.
http://sphotos.xx.fbcdn.net/hphotos-...34305965_n.jpg




Fabed up a new passenger side fender mount out of 3 pieces of 16g steel. Not bad for a body hammer and a body dolly.
http://sphotos.xx.fbcdn.net/hphotos-...20311188_n.jpg

waynieZ 06-27-2012 10:08 PM

Very Nice work!

Ron in SoCal 06-27-2012 10:56 PM

Great idea on the frame pucks. I thought about that one too...:thumbsup:

CamaroAJ 07-11-2012 10:28 PM

while it doesn't appear that there is a lot done (at least to me anyways) i have been doing a lot on the car that i am just not going to show until the car is done as some of it might make it into a production run.

machined some bulkheads for the passenger side brake line and the driver side brake, fuel and return lines.
http://sphotos-a.xx.fbcdn.net/hphoto...96461108_n.jpg
http://sphotos-b.xx.fbcdn.net/hphoto...36334905_n.jpg
http://sphotos-b.xx.fbcdn.net/hphoto...08833415_n.jpg

then finished the fuel lines back to the fuel cooler and trunk bulk heads and the brake lines.
http://sphotos-a.xx.fbcdn.net/hphoto...86365141_n.jpg
http://sphotos-b.xx.fbcdn.net/hphoto...83862425_n.jpg
http://sphotos-a.xx.fbcdn.net/hphoto...41368713_n.jpg
http://sphotos-a.xx.fbcdn.net/hphoto...46956114_n.jpg

the rear sections of fuel lines are covered in heat tape then cloth heat shrink.
http://sphotos-b.xx.fbcdn.net/hphoto..._7953591_n.jpg
http://sphotos-a.xx.fbcdn.net/hphoto...97515672_n.jpg
http://sphotos-a.xx.fbcdn.net/hphoto...66508192_n.jpg

then i started mounting the diff. cooler. there will also be a trans cooler on the other side in the same place.
http://sphotos-a.xx.fbcdn.net/hphoto...31387557_n.jpg

Rick D 07-12-2012 05:09 AM

Looking good AJ :cheers:

waynieZ 07-12-2012 12:41 PM

Awesome job it looks great.

coolwelder62 07-12-2012 04:28 PM

Very Nice Work.:thumbsup: :thumbsup:

CamaroAJ 07-19-2012 08:00 PM

Thanks guys!

I didn't like how the plumbing would run on the first cooler duct I made so I started over.

http://sphotos-a.xx.fbcdn.net/hphoto...20871844_n.jpg

both of the ready for sand blasting then paint.

http://sphotos-b.xx.fbcdn.net/hphoto...69299837_n.jpg

passenger side transmission cooler

http://sphotos-b.xx.fbcdn.net/hphoto...35274765_n.jpg

then we got both of the wheel well lips cut and welded.

http://sphotos-b.xx.fbcdn.net/hphoto...43634982_n.jpg
http://sphotos-a.xx.fbcdn.net/hphoto...14032628_n.jpg

to match the rear frame rail pucks I have I laid out the same pattern in the sub frame so much to the pleasure of my painter I won't chip the paint when I put the car on a lift or jack it up.
http://sphotos-a.xx.fbcdn.net/hphoto...85236820_n.jpg

rough cut the slits
http://sphotos-b.xx.fbcdn.net/hphoto...51134189_n.jpg

then finished by grinding the rest and finishing the edges
http://sphotos-a.xx.fbcdn.net/hphoto...11873828_n.jpg
http://sphotos-a.xx.fbcdn.net/hphoto...08530229_n.jpg

then to finish this update, the rear suspension links and front steering arms back from paint.
http://sphotos-a.xx.fbcdn.net/hphoto...32447196_n.jpg

Rick D 07-20-2012 05:12 AM

Love to suspension parts on the dinner table :thumbsup: my wife would kill me if I did that again!!! :_paranoid Looks great by the way!

GrabberGT 07-20-2012 07:01 AM

Quote:

Originally Posted by Rick D (Post 425733)
Love to suspension parts on the dinner table :thumbsup: my wife would kill me if I did that again!!! :_paranoid Looks great by the way!


LOL... They look right at home on there with the rest of the fine china. :_paranoid

CamaroAJ 07-20-2012 09:26 AM

Quote:

Originally Posted by Rick D (Post 425733)
Love to suspension parts on the dinner table :thumbsup: my wife would kill me if I did that again!!! :_paranoid Looks great by the way!

well its only fitting since all the small done and painted parts are in my hutch :lol:

http://sphotos-a.xx.fbcdn.net/hphoto...28941333_n.jpg

CamaroAJ 07-26-2012 09:18 PM

Just a quick update today. Before body work got too far on the firewall I decided to remove the factory stamped X in the driver tulip and mount the wiper motor there. Since I don't currently own any dimple dies I had to settle for a wood hole and my handy router.

http://sphotos-b.xx.fbcdn.net/hphoto...91595970_n.jpg

I dimpled the 3 spots where the wiper motor bolts would hit the firewall with a socket and two hammers.
http://sphotos-a.xx.fbcdn.net/hphoto...09837443_n.jpg

Wiper motor mounted
http://sphotos-b.xx.fbcdn.net/hphoto...83636007_n.jpg

Then I decided to update the 43 year old wiper transmission with the left over parts from the donor car. With the piece I cut out to shorten one arm I needed to use to make the other one longer.
http://sphotos-b.xx.fbcdn.net/hphoto...45309406_n.jpg

I also used the larger socket balls for a low friction squeak free wiper transmission. A quick trip to the sand blaster and they'll be ready for paint.
http://sphotos-b.xx.fbcdn.net/hphoto...67909883_n.jpg

The bottom of the car is almost ready for paint. One more coat of slick sand and a quick sand and its ready for sealer, primer, seam sealer and paint.

waynieZ 07-27-2012 08:23 AM

Its looking good. Nice idea for the dimple die.

Ron in SoCal 07-27-2012 08:59 AM

Smart update on the wiper arms AJ :thumbsup:

chr2002ca 07-27-2012 09:12 AM

Wow. A lot of extensive and creative fabrication in this build. Top notch! Thanks for taking the time to stop and take pictures and share all of your ideas with the community. What a resource this thread is. Awesome work AJ. :cheers:

CamaroAJ 08-12-2012 07:46 PM

Car is 90% seam sealed. I was waiting on doing the rear section until after two last things were finished up in the rear. This is one of the two things needed done. Sadly there is a few projects going on with the car that it has been strongly recommended to me that I not post online at this point:unibrow: . Now that they are both done the bare metal will be epoxied and seam sealed then its ready for paint.

Rear tow hook
http://sphotos-a.xx.fbcdn.net/hphoto...44522975_n.jpg
http://sphotos-a.xx.fbcdn.net/hphoto...00839055_n.jpg

Steve68 08-13-2012 06:01 AM

Nice work, just went through the 20 pages, great ideas and attention to detail,

waynieZ 08-13-2012 11:06 AM

Looking good!

CamaroAJ 09-03-2012 02:18 PM

Got lots of stuff done over the past few weeks with the little bit of time I've had to work on the car. First we got the watts link bracket and fuel cell cage masked off and painted.

http://sphotos-b.xx.fbcdn.net/hphoto...54415051_n.jpg
http://sphotos-a.xx.fbcdn.net/hphoto...27354564_n.jpg

Then after about a week we masked off the freshly painted parts to seal the bottom of the car.

http://sphotos-b.xx.fbcdn.net/hphoto...29575713_n.jpg
http://sphotos-b.xx.fbcdn.net/hphoto...42063239_n.jpg

My buddy Jon then got the base coat shot.

http://sphotos-a.xx.fbcdn.net/hphoto...51200770_n.jpg

Then he got it cleared coated

http://sphotos-a.xx.fbcdn.net/hphoto...91233415_n.jpg
http://sphotos-b.xx.fbcdn.net/hphoto...04387097_n.jpg

And today I started finial assembly of the small parts that go on the bottom.

http://sphotos-a.xx.fbcdn.net/hphoto...71362684_n.jpg
http://sphotos-b.xx.fbcdn.net/hphoto...64665779_n.jpg
http://sphotos-a.xx.fbcdn.net/hphoto...07588999_n.jpg

coolwelder62 09-03-2012 02:55 PM

This lookin real good.I like the color.:thumbsup: :thumbsup:

Al Moreno 09-03-2012 07:45 PM

Killer thread! Thanks for all the progress pictures and like Matt said, it's a great resource :thumbsup:



http://sphotos-b.xx.fbcdn.net/hphoto...91595970_n.jpg

Quick question, how did you get the metal to submit to that shape?

CamaroAJ 09-03-2012 08:27 PM

Thanks guys.

I just worked it with a ball peen hammer then a body hammer to get all the dents out.

Rick D 09-03-2012 08:33 PM

Looking great AJ :thumbsup: It's always a great day when you get paint on parts!

waynieZ 09-05-2012 06:21 AM

Looking sweet!

CamaroAJ 02-25-2013 08:54 PM

Its been a bit since my last update. Didn't get much work on the car done for sometime then I started picking it up again here and there. Got quite a bit done paint wise too.

Engine cleaned and prepped for paint.
http://sphotos-b.xx.fbcdn.net/hphoto...46417574_n.jpg

Then got it shot in epoxy.
http://sphotos-a.xx.fbcdn.net/hphoto...94939296_n.jpg

Mixed up some paint I had around the house and ended up with this color. Didn't care for it at first but the more I look at the the more I like it.
http://sphotos-a.xx.fbcdn.net/hphoto...36591903_n.jpg

Also got the transmission stripped and painted.
http://sphotos-a.xx.fbcdn.net/hphoto...01296607_n.jpg
http://sphotos-a.xx.fbcdn.net/hphoto...06149705_n.jpg

And got them both assembled
http://sphotos-a.xx.fbcdn.net/hphoto...94820406_n.jpg

Most importantly I got my sub frame back!
http://sphotos-b.xx.fbcdn.net/hphoto...10793111_n.jpg

And installed
http://sphotos-b.xx.fbcdn.net/hphoto...57163526_n.jpg

Taking advantage of the exhaust notches in the trunk I built a washer jug to clean up the engine bay and move weight to the rear.
http://sphotos-a.xx.fbcdn.net/hphoto...88400704_n.jpg
http://sphotos-b.xx.fbcdn.net/hphoto...30440756_n.jpg

Today I started removing the last of the cancer.
http://sphotos-a.xx.fbcdn.net/hphoto...97103897_n.jpg

I ended for the night with about half the lip repaired.
http://sphotos-a.xx.fbcdn.net/hphoto...84438033_n.jpg


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