I'm loving the door panel design.

Thank you!!!!

Finishing the center console. I wanted to use some factory parts as the basis of design here. Not sure I would do this again as blending plastic, fiberglass and MDF presents some challenges that most obviously just solve by doing this out of metal. But I'm down the path so I'm sticking with it.

All of this will get covered with leather but one of the problems I haven't been able to solve is getting any glues or filler to stick to this plastic. I've been using a plastic welder and plastic filler rod which works great for getting the general shape down but smoothing is difficult. Would be great to use body filler but it doesn't stick. I've tried every version of plastic glue I could find. Nothing sticks, might as well be putting the glue on wax cause it just peels off.

Not a real big deal as the leather will hide most of the imperfections, just would make shaping this easier.

Started a while ago with some used parts sourced from the junkyard and some new (cup holders) from eBay. Morphing it all together over the next few weeks.
Attachment 79976

I built that rear piece (gray) long ago. The EStopp is under that area.
Attachment 79977

Started a little storage area under the waterfall.
Attachment 79978

Beginning the waterfall.
Attachment 79979

Here is the start of changing the center console shape. Started with the swoop (drivers side) and modified it to go straight. This will make sense later but you can see where the plastic welder was used to reweld the section flat after I cut it and then used heat to flex it flat. The welding process works real easy but as you can imagine, the plastic doesn't sand very well so smoothing it would be awesome with some filler. Anyone have any thoughts?
Attachment 79980

Really liking how this is turning out.

Back in the day, we used to take shavings from the parent material and add them to a cup of acetone. Acetone melted the abs and made a slurry past. You then wiped that on as a filler. You need to burn a small sliver and see what type of plastic it is. There are charts online that tell you by the flame color or smoke what type of plastic it is, I can't remember off the top of my head. If it is ABS, the other option is a two part Fusor epoxy for ABS, but that gets real expensive, quick.

Thanks Craig!!! Will try.

Mold for the extension of the center console underway. Of course the PVC and the rest will get discarded after the 'glass work......next weekend.
Attachment 80096

Attachment 80097

Super nice...I can see the vision.

Just some chip board for the backing of the make-shift mold. The PVC's diameter is exactly perfect such that after the glass is laminated, the overall diameter will match the plastic center console. Once covered, this should all flow together with just a seam between them.
Attachment 80129

Hard to see because I used surfboard resin which is clear - but 2 layers of 1 1/2oz of fiberglass mat laid down. No real reason for using this resin, just have a bunch of it from some Carbon Fiber projects.
Attachment 80130

Kick panels laminated.
Attachment 80146

Attachment 80147

Very nice work John!