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-   -   '78 T/A SE WS6 Project (https://www.lateral-g.net/forums/showthread.php?t=32381)

TorqDork 06-15-2011 06:21 PM

Trans Am SE WS6 Project
 
Hi,

We just picked up a fully loaded '78 Trans Am Gold Special Edition WS6 car that's been sitting in the desert since 1992. Plans are to do a mild Pro/Touring car lowering it about 1 inch, tweaking the chassis and maybe some 17 x 9 inch Snowflakes. This project will be covered in an upcoming book from CarTech on 2nd Gen Firebird and Camaro Performance covering various levels of Pro/Touring mods from mild to wild.
http://i1237.photobucket.com/albums/...k/Roy/fun1.jpg
http://i1237.photobucket.com/albums/...k/Roy/fun8.jpg

TorqDork 07-03-2011 06:30 PM

We just finished wrapping up a '66 Chevelle SS so started tearing down the '78 T/A Gold SE

Been sitting in the high desert for years so every piece we removed was full of sand!!!

http://i1237.photobucket.com/albums/...s%20Am/ta1.jpg
Int
http://i1237.photobucket.com/albums/...s%20Am/ta2.jpg
http://i1237.photobucket.com/albums/...s%20Am/ta5.jpg
Nose
http://i1237.photobucket.com/albums/...s%20Am/ta4.jpg
http://i1237.photobucket.com/albums/...%20Am/ta4a.jpg
Fender
http://i1237.photobucket.com/albums/...%20Am/ta4b.jpg
Nose OFF
http://i1237.photobucket.com/albums/...%20Am/ta4c.jpg
Stripping
http://i1237.photobucket.com/albums/...s%20Am/ta6.jpg
Priming
http://i1237.photobucket.com/albums/...s%20Am/ta7.jpg
http://i1237.photobucket.com/albums/...s%20Am/ta8.jpg
The Chevelle just finished
http://i1237.photobucket.com/albums/...velle/fin1.jpg
http://i1237.photobucket.com/albums/...velle/fin2.jpg
http://i1237.photobucket.com/albums/...velle/fin4.jpg

coolwelder62 07-03-2011 06:55 PM

Awesome project's Mike.The javelin is cool.:thumbsup: Scott M.

mexMan 07-03-2011 08:07 PM

I've never felt sure about seeing snowflakes in total custom TA's but for the plans you have I bet is going to look killer.

waynieZ 07-04-2011 10:36 AM

Beautiful work on the Chevelle it came out awesome. you have another nice project with the T/A.

TorqDork 07-07-2011 07:18 PM

Quote:

Originally Posted by waynieZ (Post 357815)
Beautiful work on the Chevelle it came out awesome. you have another nice project with the T/A.

Making progress on tearing the car apart and stripping it.

Dash
http://i1237.photobucket.com/albums/...s%20Am/ta9.jpg
Stripped
http://i1237.photobucket.com/albums/...%20Am/ta8b.jpg

waynieZ 07-07-2011 07:23 PM

Wow that looks in excelent shape.

WSSix 07-09-2011 04:47 PM

Yeah really. I'm a little jealous at how nice the sheet metal is on this car. So have you thought of a final plan for the car and the direction you're going to take? My only suggestion is to keep the solar gold color. It looks great on these cars. Just take a look at Telly V's I believe his is solar or at least a similar shade anyway.

TorqDork 07-09-2011 05:08 PM

Quote:

Originally Posted by WSSix (Post 358685)
Yeah really. I'm a little jealous at how nice the sheet metal is on this car. So have you thought of a final plan for the car and the direction you're going to take? My only suggestion is to keep the solar gold color. It looks great on these cars. Just take a look at Telly V's I believe his is solar or at least a similar shade anyway.

The plan is to do a Level One Pro/Touring style car where it can be easily put back to stock since it's a rare loaded Gold SE. It's part of a build for a book for P/T 2nd Gen cars and will feature upgraded chassis components, quietly lowered about 1 inch and 17 x 9 inch Snowflakes.

I found this photo on a Firebird Forum and "Like the look" of the 17's! I tweaked it a lowered the car slightly.
http://i1237.photobucket.com/albums/...%20Am/17a3.jpg

WSSix 07-10-2011 07:23 AM

Sounds like a good plan to me. Will you be going Pontiac powered or...?

TorqDork 07-10-2011 08:20 AM

Quote:

Originally Posted by WSSix (Post 358749)
Sounds like a good plan to me. Will you be going Pontiac powered or...?

Unfortunately, since the car's in California and still requires emissions testing, we are probably stuck with the Olds 403 with minor tweaks unless someone knows a better way without dropping an LS engine in.

TorqDork 07-12-2011 01:50 PM

Quote:

Originally Posted by WSSix (Post 358685)
Yeah really. I'm a little jealous at how nice the sheet metal is on this car. So have you thought of a final plan for the car and the direction you're going to take? My only suggestion is to keep the solar gold color. It looks great on these cars. Just take a look at Telly V's I believe his is solar or at least a similar shade anyway.

No Rust on the car but is now in early primer and all the little dings showed up where you didn't see them with the faded Gold.

It will stay Solar Gold. I believe there were only about 800 of these made and less as loaded as this car so not going to chew it up too much but will upgraded it as much as possible.

TorqDork 07-14-2011 06:41 PM

Quote:

Originally Posted by WSSix (Post 358685)
Yeah really. I'm a little jealous at how nice the sheet metal is on this car. So have you thought of a final plan for the car and the direction you're going to take? My only suggestion is to keep the solar gold color. It looks great on these cars. Just take a look at Telly V's I believe his is solar or at least a similar shade anyway.

We really wanted to get the paint off the car to see what secrets lay underneath. You just never know! There were some dings here and there but did get much of it stripped and quickly in early primer with blocking and more primer to come. Here are a few updated photos.

http://i1237.photobucket.com/albums/...20Am/prime.jpg
http://i1237.photobucket.com/albums/...0Am/prime2.jpg

Painting the Core Support after sandblasting
http://i1237.photobucket.com/albums/...%20Am/core.jpg

TorqDork 07-16-2011 10:05 AM

QUESTION:

Has anybody here sprayed PPG Waterborne paint and what are your thoughts?

TorqDork 07-20-2011 12:52 PM

Just a couple of update photos. The dash and steering column are out, front suspension dismantled, and the subframe is actually off and at the sandblaster. Still a long way to go.
http://i1237.photobucket.com/albums/...%20Am/ta9b.jpg
http://i1237.photobucket.com/albums/...%20Am/ta9c.jpg

TorqDork 07-22-2011 11:46 AM

Just an update:

I edited my first post also.

This project is for an upcoming book on 2nd Gen Firebirds and Camaros that will feature several Pro/Touring style builds from mild to wild.

We have a number of sponsors on board for the project and would like to thank them. Stay tuned!
http://i1237.photobucket.com/albums/...20Am/SIG2E.jpg

TorqDork 07-25-2011 01:15 PM

Just an additional Update:

Subframe returned from the Sandblaster and has been painted.

http://i1237.photobucket.com/albums/...8Chassis/4.jpg
http://i1237.photobucket.com/albums/...8Chassis/5.jpg

We also prepped the firewall and removed a lot of the factory undercoating and sealer.

http://i1237.photobucket.com/albums/...8Chassis/6.jpg
http://i1237.photobucket.com/albums/...8Chassis/7.jpg

TorqDork 08-02-2011 03:05 PM

Just a quick update.

We received our new Heidts narrowed tubular control arms and will install them once the subframe goes back in with the Heidts subframe mount kit.

The "Old" is Ugly!
http://i1237.photobucket.com/albums/...8Chassis/1.jpg

Much Better
http://i1237.photobucket.com/albums/...is/heidts1.jpg
http://i1237.photobucket.com/albums/...20Am/SIG2E.jpg

TorqDork 08-09-2011 07:51 PM

A bit of an update.

After getting our Heidt's control arms and subframe mounting kit and putting the firewall back in pristine condtion, we slid the subframe back in place.

http://i1237.photobucket.com/albums/...assis/sub2.jpg

We also pulled the rear axle and sent it off to the blaster while we wait for our Stainless Steel Brake Kits.

http://i1237.photobucket.com/albums/...assis/sub6.jpg

TorqDork 08-15-2011 12:38 PM

Still making progress after the rear axle came back from the blaster:

Blastedhttp://i1237.photobucket.com/albums/...hassis/rr2.jpg
Paintedhttp://i1237.photobucket.com/albums/...assis/rr3a.jpg
Custom Eaton/Detroit Springs with a 1 inch drophttp://i1237.photobucket.com/albums/...hassis/rr4.jpg
Axle heading Homehttp://i1237.photobucket.com/albums/...hassis/rr5.jpg
Rear WS6 Sway Bar with Energy Suspension Bushing Kits. Rear Disc Conversion Next.http://i1237.photobucket.com/albums/...hassis/rr6.jpg

TorqDork 08-30-2011 04:50 PM

Here's an update on getting the fuel tank back in shape.

Also, our Stainless Steel Brakes arrived today. Stay Tuned.

UGLY!
http://i1237.photobucket.com/albums/...ssis/tank1.jpg
Chemically stripped and sealed with Eastwoods Tank Sealer and coated with Eastwoods Tank Tone
http://i1237.photobucket.com/albums/...ssis/tank2.jpg

http://i1237.photobucket.com/albums/...ssis/tank3.jpg
http://i1237.photobucket.com/albums/...ssis/tank4.jpg

70rs 08-30-2011 04:56 PM

Nice job on the tank! I had no idea the old tank could be brought back like that.

WSSix 09-03-2011 01:41 PM

You've made good progress since I last checked the thread. Good job and good luck.

TorqDork 09-05-2011 11:06 AM

Here's the most recent update! FRONT SUSPENSION

What we started with:
http://i1237.photobucket.com/albums/...ssis/susp1.jpg

Easiest part was installing the Heidts upper control arms:
http://i1237.photobucket.com/albums/...ssis/susp2.jpg
We installed the Heidts lower control arms and prepared the custom Eaton/Detroit front springs:
http://i1237.photobucket.com/albums/...ssis/susp3.jpg
I must say it's "No Fun" installing springs in a car with no engine and trans (WEIGHT) on the front end but we got it done:
http://i1237.photobucket.com/albums/...ssis/susp4.jpg
http://i1237.photobucket.com/albums/...ssis/susp5.jpg

New Bilstein Shocks are on the way and next up are the Stainless Steel Brakes!

waynieZ 09-05-2011 12:53 PM

Nice job on the tank, its all looking good.

69z 09-06-2011 10:02 PM

[QUOTE=TorqDork;367817]

UGLY!


http://i1237.photobucket.com/albums/...ssis/tank3.jpg


You might want to re-think those cheap crimp on connectors for the sending unit. Considering the location, and the amount of work to correct a bad connection, a little extra to make a secure connection would be prudent. I wouldn't want to be the one purchasing this car a couple years down the road. I'm curious, why did you cut the original harness anyway, are you replacing it?

Please don't fly off the deep end, I'm only offering some advice.

TorqDork 09-13-2011 04:02 PM

First off, We got the car with the engine, trans, and fuel tank already out of the car (wires cut). A replacement wire for the sending unit on a '78 is not available but using the proper crimping tool and technique, that wire isn't going anywhere!

Back to our regularly scheduled program.

We got our Stainless Steel Brake setup and will start installing it tomorrow. Stay tuned.

http://i1237.photobucket.com/albums/...assis/brk1.jpg
http://i1237.photobucket.com/albums/...assis/brk2.jpg
http://i1237.photobucket.com/albums/...assis/brk3.jpg

TorqDork 09-14-2011 03:04 PM

Did the front Stainless Steel Brakes this morning which was a piece of cake

THIS WAS UGLY!!
http://i1237.photobucket.com/albums/...assis/brk4.jpg

We used their 2 piston calipers that mount just like the factory units.
http://i1237.photobucket.com/albums/...assis/brk5.jpg

Added Drilled and Slotted Rotors
http://i1237.photobucket.com/albums/...assis/brk6.jpg

Much Better!!
http://i1237.photobucket.com/albums/...assis/brk7.jpg

NOTE: Stainless Steel Brakes was unsure if the Factory 15 inch Snowflakes would fit over the larger Caliper. We are planning 17 inch Snowflakes but Checked the factory 15 x 8 inch Snowflakes and they seem to fit just fine! BUT, we found out the rear disc brakes Do NOT fit the 15 inch Snowflakes!

TorqDork 09-16-2011 12:01 PM

JUST A NOTE ON THE CAR’S HISTORY:

We found all the info on the original owner of this Gold SE Trans Am. We found out the original owner had passed away but did talk to his wife and told her we were bringing the car back to life and she was happy to hear that. We found out the original owner was a Mechanical Engineer that worked at the Air Force Base up in the high desert. Odd thing is, here’s a car that stickered in 1978 for $9,500 and he NEVER washed it. NEVER. Eventually his son ended up with the car and a friend was going to restore it but they lost interest so it ended up in the junkyard to be “CRUSHED”! Someone saved it from the crusher and we bought it and took it home. Onward and upward with one more car saved!!

http://i1237.photobucket.com/albums/...s%20Am/ta1.jpg

WSSix 09-17-2011 04:05 PM

cool story and I'm really glad to know it was saved from the crushers.

TorqDork 09-19-2011 08:13 AM

We got around to installing the rear Stainless Steel Disc Brakes this weekend.

THE OLD DRUMS
http://i1237.photobucket.com/albums/...ssis/rbrk1.jpg
PULLING THE AXLE
http://i1237.photobucket.com/albums/...ssis/rbrk2.jpg
OUR NEW BILSTIEN SHOCK ARRIVED JUST IN TIME!
http://i1237.photobucket.com/albums/...ssis/rbrk3.jpg
INSTALLING THE CALIPER MOUNTING BRACKET
http://i1237.photobucket.com/albums/...ssis/rbrk4.jpg
READY TO GO BUT THE REAR BRAKES DO NOT FIT THE 15 X 8 SNOWFLAKE WHEELS!
http://i1237.photobucket.com/albums/...ssis/rbrk5.jpg
We also want to welcome on board Phoenix Graphixs, Legendary Auto Interiors and Classic Tube.
http://i1237.photobucket.com/albums/...ssis/SIG3a.jpg

TorqDork 09-20-2011 09:29 AM

Here's an engine update

Sadly due to budget and California emissions testing, we are sort of stuck with the 403 but will do the best we can with it. Didn't think it could be saved but once over at Valley Head Service, 0.030 over took care of it. The limit on these engines is 0.040".

EARLY
http://i1237.photobucket.com/albums/...NGINE/eng1.jpg
YUK
http://i1237.photobucket.com/albums/...NGINE/eng2.jpg
CAN IT BE SAVED??
http://i1237.photobucket.com/albums/...NGINE/eng3.jpg
CLEANUP
http://i1237.photobucket.com/albums/...NGINE/eng4.jpg
http://i1237.photobucket.com/albums/...NGINE/eng5.jpg
CRANK
http://i1237.photobucket.com/albums/...NGINE/eng6.jpg
AT VALLEY HEAD SERVICE (BORED 0.030 OVER)
http://i1237.photobucket.com/albums/...NGINE/eng7.jpg
HONED
http://i1237.photobucket.com/albums/...NGINE/eng8.jpg
BALANCING
http://i1237.photobucket.com/albums/...NGINE/eng9.jpg
THE EDELBROCK INTAKE WILL STILL FIT THE SHAKER HOOD!
http://i1237.photobucket.com/albums/...INE/intake.jpg

TorqDork 10-03-2011 12:43 PM

Haven't made a lot of progress on the engine due to a bit of uncertainty.

We were miffed that as late as 1978, the Olds 403 engine was still using a "Rope" style rear main seal.

We started assembling the engine by laying the crank in and pounding the rope seal in as far as we could. The crank turned freely before the rear main was in place but that rope seal makes the crank far tighter than we are comfortable with.

After a search, we called Olds Performance Products realizing they made a Rubber rear main seal for the 403. After talking to them for a bit, we also ordered a stud girdle, Hi Po oil pump, improved oil pan and a a better gasket set.

A few photos so far:

PAINTING
http://i1237.photobucket.com/albums/...GINE/eng10.jpg
http://i1237.photobucket.com/albums/...GINE/eng11.jpg
CRANK
http://i1237.photobucket.com/albums/...GINE/eng12.jpg

TorqDork 10-18-2011 05:15 PM

New Update:

We're on hold regarding the engine waiting for a better rear main seal than the old style rope seal and also a stud girdle for the weak 403.

So we went about trying to get some paint on the car:

PRIMERED READY FOR SANDING PREP
http://i1237.photobucket.com/albums/...78Paint/p1.jpg
PAINTING
http://i1237.photobucket.com/albums/...78Paint/p3.jpg
READY FOR WET SANDING
http://i1237.photobucket.com/albums/...78Paint/p4.jpg
FENDERS DONE
http://i1237.photobucket.com/albums/...78Paint/p5.jpg
PREPPING THE HOOD
http://i1237.photobucket.com/albums/...78Paint/p6.jpg
NOSE SANDED AND BUFFED!
http://i1237.photobucket.com/albums/...78Paint/p7.jpg

GrabberGT 10-19-2011 06:31 AM

Looks nice. You give me hope that I could accomplish paint and body myself in my own garage. My wife is NOT going to be happy about this. :_paranoid

TorqDork 10-20-2011 05:50 PM

Quote:

Originally Posted by GrabberGT (Post 374593)
Looks nice. You give me hope that I could accomplish paint and body myself in my own garage. My wife is NOT going to be happy about this. :_paranoid

Well the bodywork is easier than doing a home paint job especially with the sensitivity of todays paints and the restrictions in certain areas. READ ALL INSTRUCTIONS CAREFULLY! I can't say that enough and try not to mix products from different manufacturers!

Today we got the base coat on the body and finally got the power windows working!!
http://i1237.photobucket.com/albums/...8Paint/p4a.jpg

bonecrrusher 10-20-2011 07:38 PM

Your brave - looks like your paint booth is the outdoors! :thumbsup:

TorqDork 10-21-2011 09:50 AM

Quote:

Originally Posted by bonecrrusher (Post 374879)
Your brave - looks like your paint booth is the outdoors! :thumbsup:

Yeah generally they are done in the garage but:

1. we would have had to move 6 cars out which was impossible with parts, fenders and a hood in front of one door.

2. The weather was absolutely perfect, 80 degrees and almost no breeze.

3. We were using PPG Waterborne paint which requires good airflow to dry quickly.

Looks like it all turned out really well and free of specs. I'm in the process of buffing and will post photos.

TorqDork 10-21-2011 05:05 PM

Quote:

Originally Posted by bonecrrusher (Post 374879)
Your brave - looks like your paint booth is the outdoors! :thumbsup:

Got some buffing done today.

Not bad for an outdoor paint job!

BUFFING HOOD
http://i1237.photobucket.com/albums/...78Paint/P8.jpg
http://i1237.photobucket.com/albums/...8Paint/P8A.jpg
HOOD FINISHED
http://i1237.photobucket.com/albums/...8Paint/P8B.jpg
HOOD TAPE, to keep from sand through the peaks!
http://i1237.photobucket.com/albums/...8Paint/P8C.jpg
BODY BUFFING
http://i1237.photobucket.com/albums/...78Paint/P9.jpg
http://i1237.photobucket.com/albums/...8Paint/P9A.jpg

TorqDork 10-24-2011 02:07 PM

New Engine Parts
 
Well our other engine pieces showed up so may go back to engine assembly because I need a break from Buffing!:yes:

The Olds 403 still used a rope rear main seal and we didn't like it for the crank was just too tight once torqued. So we contacted Olds Performance Products and ordered a rubber style rear main seal along with a few other goodies including a stud girdle for the somewhat weak 403 block.
http://i1237.photobucket.com/albums/...NGINE/main.jpg
Stud Girdle
http://i1237.photobucket.com/albums/...INE/girdle.jpg


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