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Old 07-04-2007, 05:45 PM
John S John S is offline
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Join Date: Jul 2007
Location: Orange County, NY
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Here is how I do it;
First thing you need to do is decide how much you are going to replace vs. repair. Then I get the digital camera out and take pictures of EVERYTHING be fore the first wire is cut. Look at potential routing locations and difficulties. If you need to route any wires through frame rails leave some in to attach to the new wires and pull them through.Take more pictures after the wires are all out and determine the most efficient routing locations.
I determine the mounting location for the fuse panel and then route from the component back to the panel. Zip ties are your friend, have an ample supply to help hold wires in place until you are ready to finalize tie points. Have thr right tools, and Hi quality, especially strippers and crimpers. if you use heat shrink get a heat gun, don't shrink tubing with a lighter or open flame. Electrical tape does not hold up in extreme environmental conditions (heat & moisture). Think about where you may want disconnects? I keep a healthy supply of molex and sealt tite connectore in multiple pin configurations handy. If you decide to solder any wires remember that the solder joint is not flexible like the wire is and could be a problem in vibration prone areas.

I'm sure there is more I am leaving out and these are not meant to be hard and fast rules but more of things to consider. Take it one step at a time and double check all your connections and you should be fine.
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