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Old 03-22-2009, 10:16 AM
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Originally Posted by jsr69 View Post
I need some advice from the many guys who have completed multiple cars and how they have dealt with new weatherstrip.

A little history. The car was completed disassembled and then the body components were all attached and aligned. Gaps were set, and the panels matched. I then began the tedious process of priming and blocking, 5 times to be exact. When it came time to paint, I disasssembled the car again and painted each component separately. Here's where the problem has arose.

Before removing the doors, I drilled dowl holes and installed pins. I rehung the doors after paint back on the dowls and everything went right back into place. All gaps look and the doors shut nice. I started assembling the doors and installed new OER weatherstrip. Now the doors as so frickin tight and I literally have to slam them to get them shut. Here's the bad part, I shut the passenger door so hard that I flexed the sheet metal and cracked the clear and probably a layer of bondo underneath it. Now I've got to repair and repaint the door.

I can't believe I'm the first to run into this problem. So here's my question, what are other guys doing to address this problem. Any suggestions would be greatly appreciated.
I've found they get better with use, and just getting them shut and letting them sit that way for a while helps them to take a set. With that said, I've also noticed big differences in the density of the rubber and the way it's made between different brands. On my trunk seal I tried a couple different ones, and they were so stiff that they held the trunk lid up out of alignment when shut. I went to softseal and the problem was gone, so you may also try a different brand.

Jody
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