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Old 11-22-2009, 07:11 AM
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At this point you should have a plastic sheet with all of the openings you'll need for gauges, switches, turn indicators, and the vent. You can put the bezel on the plastic sheet and test fit it one last time in the dash. If everything looks good it's now time to use the plastic sheet as a template to mark the carbon fiber sheet that will be the new facia.

The sheet comes with a protective coatiing on it. If you can't see through the protective film well you can remove enough of it to examine the carbon fiber for imperfections etc. in the weave. Most of these sheets are laid up by hand so there are minor variances in the appearance. Its not like the fake stuff with a perfect look. Also there may be minor scuffs or scratches from handling even with the protective coating. Minor scuffs or scratches can be fixed later if necessary by scuff sanding the surface then clear coating and polishing. Pick the nicest looking side and then lay your plastic template on it trying to line up any imperfections where they will end up where an opening will be cut out. Tape the plastic in place and mark the carbon sheet with a grease pencil.

Cut the carbon fiber panel out of the sheet with a cutoff tool. Wear a respirator and eye protection. You may also want to wear latex or nitrile gloves as the fibers may irritate the skin like fiberglass does. You can not cut the carbon with a Dremel tool so forget even thinking about trying it. This is tough stuff as you're about to find out.



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Last edited by NOT A TA; 12-04-2009 at 01:17 PM. Reason: add information
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