Well after months of looking at the air intake that I put in just to get the car running I finally made a move to redue the intake. Since I just changed out the headlamps with the HID units I took the opportunity while the car was taken apart to get this done. With some help from Guy over at SPECTRA I was able to get most of the components. But there was still one issue. If you are planning on putting a LSA in your vehicle get a radiator with the return on the passenger side. The offset intake forces the air tube to be on the driver’s side. At the time of the build this is one item we overlooked and the return of the radiator is on the driver’s side so this makes for a tight fit for the air intake tube to be routed to the motor. So with a little ingenuity I made up this mockup pc out of Styrofoam and I am going to make a carbon fiber tube that will fit around the radiator and meet up with the other components. If your building mock ups with styrofoam you need to use epoxy or white glue to glue material together, styrene based glues eat the foam! One cool feature is that I can lay-up the epoxy resin over the styrofoam and once it is cured then I can melt the foam out with lacquer thinner, similar process to investment casting. Here is a picutre on the way it was and the mockup air intake pipe.
