I've been doing some brainstorming with some grill mesh ideas and am worried about the same problem you sound to be having with the washed out grill. I haven't done any tests yet, but was thinking I may try the honeycomb painted black but take the time to file the paint off inside the honeycomb to add some depth. I know it would be time consuming and have no idea how it would look, but it was just an idea I was throwing around.
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