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Looks great Tim. Time for a new career...
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thanks, but my mind couldnt handle this full time. all these ideas consume WAY too much time.
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Looks great. What did you use to make the cuts? They look nice and clean.
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to start, i made a template that i could trace the outside of. cut it out, sanded the edges and rounded the corners. i then used that to make an inside template (one with a hole the size of the shape i wanted). i could have used the first one, but if the router slipped a little my piece was done. with the inside template there was no way to cut too much.
i then used those templates to cut even more templates for the inside recessed pieces. because i used a bushing system on the router that provided a little offset, i ended up with lots of templates to make it all work.