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Project "Darla" 1974 Chevrolet Nova SS
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03-02-2021, 05:17 PM
Kmelander
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I’ve done a lot of work on the car since I last posted. Following the interior sheet metal, I wanted to focus on the exterior metal, primarily the quarter panel skins. Was NOT looking forward to butt welding miles of sheet metal so I did some internet searching on different techniques. I found an interesting site where they were plug welding 1” backer strips along the seam and then stitch welding the panel on. Decided this was the way for me.
Same thing on the driver side.
Now, i haven’t welded them in yet because the back corners, especially the driver side, needs some special attention. I decided I wanted the rear tail light panel in place before I cut those corners out. I’m doing this just to keep the factory points of reference in place. This way, I can bring my replacement corners to the rear panel. I should mention that I put a trunk lid back on the car before starting any of this work to check/adjust body gaps. Once I was happy with that, I locked the quarters in place with some angle iron bracing between the quarters and the chassis.
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