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Old 09-28-2022, 07:38 AM
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Stop...Your killing me with all of your idea's and I can't wait to see how the doors turn out.
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Is a car ever really done???? It's like a ball of yarn unwinding, that has no end... Author DKz Garage

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Old 10-02-2022, 12:29 PM
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Love it! That's going to be epic.
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Old 10-02-2022, 02:56 PM
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I just binge read this entire thread in one sitting and all I can say is, "WOW!" You are quite talented with some mad skills and are not afraid to tackle anything. I would have to consider you a "Jack of All Trades. Master of ALL!"

I can definitely appreciate the amount of time and effort you have put into every detail of what you do, Sasquatch and the Classy Ford. My hat's off to you sir!

I'm looking forward to the next progress update.
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Old 10-08-2022, 04:44 PM
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Thanks guys - appreciate the kind words.

Beginning the door panels with a fiberglass base. Started with 1/4" plywood screwed down tight so it replicates the shape of the door as it curves in both directions. This will be a make-shift mold, will get removed and discarded. Painted blue as dark colors help with seeing air bubbles while laying up the 'glass.

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Masked off, 3 coats of release wax and 2 coats of PVA mold release.
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2 layers of 1.5oz mat over the entire panel with an additional 3" wide strip of 1.5 oz. around the edges for some extra rigidity. Vinylester resin.

Lots more to come.

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Old 10-09-2022, 06:34 PM
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Let them cure overnight and pulled out of the car, trimmed the 'glass. Plywood(blue) discarded.
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Panel clips installed. Now the fun begins!
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Old 10-09-2022, 07:03 PM
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Looking great John. What area of Boise are you in? Looks like you might be using an RV garage as a shop, or do you have a dedicated shop building?
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  #7  
Old 10-10-2022, 07:45 AM
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Quote:
Originally Posted by camcojb View Post
Looking great John. What area of Boise are you in? Looks like you might be using an RV garage as a shop, or do you have a dedicated shop building?
Hi Jody - Thanks! Live in an area called Hidden Springs, about 15 min from downtown Boise, you in town? coming over to help sand? Beer frig is stocked.
I built a shop next to my house back in 2013, has worked out pretty well except it could be bigger!

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