One issue that I knew I was going to have to deal with when changing to the fastburn heads was header fitment. It wasn't until yesterday when my fastburn specific header gaskets finally got here that I was able to determine exactly what I was going to have to change to use my headers with these heads.
The fastburn exhaust ports are raised approx 3/16"s vs regular SBC heads while the bolt holes appear to be in the same spot. This header gasket fits the exhaust port on the heads perfectly. Here it is up against my 1 5/8" header flange with the bolt holes lined up.
You can see how the top of the gasket is covering about 1/8-3/16" of the exhaust port. If the header was just bolted to the heads like this it would not only most likely leak like a siv but also kill the exhaust port flow.
Here is the header gasket lined up with the header tube openings.
The header openings are large enough to cover the exhaust ports but the holes are going to have to be slotted to move the header up on the head. I have commissioned John to this task as I'm certain that I'd bugger it all up.
Opening the holes up shouldn't be that big of a deal but we want to fill in at least a couple of the holes on each side to give the header bolts something to sit against to keep them from sliding back down during or after install.
Since these are mid-length headers, raising the headers shouldn't cause me any other fitment issues on the car. If they were full long tubes I might be concerned about floor clearance or something like that but I don't think there will be any other issues.
The engine builder called yesterday, said the middle rod bearings were real bad...like ready to spin bad.
He also asked "Are you going to run the manual trans flywheel you dropped off?" I replied "well yeah" He said..."because I thought Monte Carlos only came with automatics..."