Fred Kappus's 67
Dart
Lateral-g.net
July '09
Feature Car of the Month
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The
story of this car begins back in the fall of
2006 when I was working as the business
manager at a restoration shop. A guy was
having a �67 Dart 2 door post built at our
shop and one day we got to talking about his
plans for the car. He began telling me about
his ideas to try to capture the spirit of
the �68 Hemi Dart, but he�d be using a 383
instead of the Hemi as well as some modern
updates to the car. As a joke I asked him
when he was going to sell the car to me.
Well, in hindsight I guess it was a blessing
and a curse that I opened my big mouth and
asked that question because to my surprise,
he replied �I�ll sell it to you today�.
Apparently he had lost interest in the car
and wanted to pursue other projects. Well,
knowing my intent to one day build my
ultimate Mopar, and my love affair with
Dodge Darts, that was the blessing part of
the deal. The curse would begin to make
itself known as the car took about two years
longer than expected to build and cost about
twice as much as we originally budgeted, but
I�ll get into those details later on in the
story.
I knew I couldn�t go into this project alone
(both physically and financially), so I had
a bit of a conference with my old man and
before you know it, we inked the deal and
this beautiful, rust-free California black
plate Dart was ours. At the outset, our
intention was to take his idea and expand on
it a bit and pretty much build the car with
the parts he had accumulated. So, like any
project, we started doing our research on
missing pieces we�d need to finish off the
car, talking to guys in the know, lots of
bench racing and what if�s and, well, our
share of Budweiser while staring at the car
and dreaming. So it wasn�t long before we
had taken a major detour from the original
plan and all of a sudden we�re talking about
building an all-out ground pounder that
could burn coast to coast on pump gas, chill
us down with a/c, cut corners and be a real
head-turner. You know how this stuff goes�..
To take a small step back in the story, the
car had already undergone body & paint work
and some other mods including a carbon fiber
bumble bee stripe, so we felt we had a good
solid foundation to build our dream car
upon. Well, it wasn�t long after we acquired
the car when the resin in the carbon fiber
had reacted with the clear coat lying above
it and the once-cool carbon stripe looked
more like a black cloud than a neat idea.
Having no other choice than to strip the
area back down to bare metal, it was decided
that we would go over the entire car and
smooth out the rest of the problem areas. We
did a full mock-up of all the panels and
found areas to improve upon to bring the car
up to the next level. It was at that time I
decided to smooth the engine bay and
firewall and remove any extraneous elements
that distracted from the beauty of the
engine and pulley system. I wanted a clean,
industrial look, but not an over-the-top
Foose style sanitary engine bay. We also
spent a good deal of time making the Tremec
transmission fit the tunnel, which was a
matter of cutting the old tunnel out and
starting from scratch. They send you a piece
of tin that�s supposed to cure your
problems, but it looks like more of an
afterthought than anything. Building this
car was a great lesson in the fable of
�bolt-on� parts.
So after all the back-up work, we finally
had it the way we wanted it and it was time
for paint. I really liked the idea of a
bumble bee stripe, so we decided to keep it,
but this time it would be gloss black to tie
in with the wheels and we would bury the
stripe under the clear so you couldn�t see
or feel the line. I had a good friend of
mine help with all the bodywork (which is to
say he showed me the ways of the Jedi
bodyman), and he sprayed PPG Viper Red on
the car for me as well. I was there for
moral support. By the way, this was all done
on nights and weekends at our car club�s
shop here in town, so I owe a big thanks to
his girlfriend for �borrowing� him for about
10 months.
Behind
the scenes of all the nightmare bodywork and
straightening, I was coordinating all the
parts that would go into the car like the
motor, trans, suspension, brakes, wiring,
interior, etc. It was nice working at a
restoration shop at the time because I had a
lot of connections (and discounts) that a
lot of other guys don�t have, so that came
in handy. The basis of any bad ass hot rod
is the motor and for that, I wanted a
reliable, low-maintenance, pump gas engine
that made enough power to make me cringe a
bit when I stab the throttle. Jeff Fiala at
Wheeler Dyno Service in Blaine, MN hit it
out of the park with a 512� big block
stroker motor based off a 400� Chrysler. The
combination he cooked up came up with 555 HP
and 650 ft/lb of torque on the dyno. That
should be enough to boil the hides
respectably. We used the low-deck 400 mainly
because it gives added header clearance in
the engine bay and space is at a premium
with the little A-body as it is.
The final assembly work was all done at our
shop, with a few details being subbed out to
shops that have specialized equipment that
we don�t. The real goal of the car was to
have an all-business hot rod that can be
thrashed at will and not have to worry about
breaking parts every time I drop the hammer.
Now, unfortunately, we live in an area of
the country where we get about 2 or 3
�ideal� driving days every year, so as of
this writing, I haven�t even had it on the
road for a proper thrashing, but it�s time
is coming very soon. I�ll need to de-bug the
car ASAP because the Hot Rod Power Tour
starts in Madison, WI this year and that�s
about 3 hours from where we live and our
goal was always to drive the car on the
Power Tour. We missed our goal of the 2007
Power Tour by a mere two years, but I think
we�ll make it this year!
During the late stages of building the car,
I left my position as business manager of
the restoration company I worked for and
have started my own company called Fast
Freddie�s Rod Shop. My plan is to use this
car to demonstrate my capabilities as a car
builder. We�ve got a full schedule of car
shows and cruises to hit this season and
hopefully we�ll get a chance to run into
some of the rest of the guys that are
featured on the site and anyone else that
visits the site. I want to give special
thanks to my Dad for being there every step
of the way in any way he could � there�s no
way I could have done this without you! I
also want to thank everyone else that helped
make my dream a reality � you all know who
you are!
Specifications for 1967 Dodge Dart Sedan
Owner(s)
Fred Kappus, Jr & Sr
Eau Claire, Wisconsin
Engine:
512 ci stroker built by Jeff Fiala of
Wheeler Dyno Service in Blaine, MN
Edelbrock Performer RPM heads ported and
matched to Performer RPM intake
Comp Cams hydraulic cam .480 lift in/ex
Holley HP 950 Race carb
555 HP @ 5200 650 TQ @ 3700 � Pump gas
Ignition: MSD 6AL and MSD pro billet
distributor
March Serpentine Pulley System
Milodon oil pan
Transmission:
Tremec TKO 600 5 speed built by Keisler
Engineering
Hydraulic clutch assembly
Pistol grip shifter
Front Suspension/steering:
Reilly Motorsports tubular K-frame with Vari-shock
coil-overs
Power Rack & Pinion steering
Rear:
Narrowed Chrysler 8.75� with a 3.55
sure-grip center section and Moser axles
Wheels/Tires:
American Racing Torq-Thrust �M� wheels
17X10.5 rear, 17X8 front
BFG G-force 245 front, 315 rear
Brakes:
SSBC tri-power 13� front discs and SSBC 8�
rear discs � non power master cylinder
Paint:
PPG Viper Red � 3 coats base, 3 coats clear.
Hand-laid bumble bee stripe.
Hot Rod Black on hood
Interior:
Rocky Mountain Dash custom aluminum insert
holding Auto Meter Carbon Fiber instruments.
Vintage Air A/C system
Alpine iPod deck with Canton 5.25� speakers
and 10� sub in trunk
Partial roll cage
Custom interior panels stitched to match
front buckets by Auto Top Shop of Eau
Claire, WI
Electric Life Power Windows
Grant Steering Wheel
Ron Francis Express wiring system
Fuel System:
Stock replacement fuel tank
Stainless �� supply line, 5/16� return line
from Fine Lines
Race Pumps mechanical fuel pump
Mallory fuel log with return
Custom aviation style fuel cap � flush with
� panel
Other Features:
Quick Time Performance electric exhaust
cutouts
TTI ceramic coated headers
Flowmaster mufflers
Custom bent A/C and heater lines
Smoothed engine bay and firewall
440-6 Pack style lift-off hood
Custom trans tunnel to fit Tremec
transmission
Mini-tubbed wheelhouses
Frame connectors
Radiused fenders for tire clearance
Fully restored aluminum and stainless trim
and re-chromed bumpers
Lizard Skin applied to underside of vehicle
Hushmat applied to every interior surface
for sound deadening