Quote:
Originally Posted by marxcamaro
Thanks for the pics. How did you intstall the frame rails squarly inside the body? I am having difficulties becasue the pinch welds and other points on the car are not square. What kind of measurement instruments did you use?
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I did this 3 years ago I'm trying to remember. I used a tape measure, make sure you have some reference points, either factory or your own. I made sure the car was dead level, did you buy a welded clip or did you get a kit? I had the clip witch made it a lot easier. I didn't use the rear most 2x4 cross member, I used a 2" x .120 wall tube, it fit better in the rear of the car. The two mistakes I made (among many on other parts of the car) were i didn't support the rear of the car enough when I cut it apart, and when I trimmed the front cross member I made it a little too wide and beat the chassis in, it didn't go in that hard but it did push out the rockers a hair, issues to be dealt with when the body gets finished. I welded plate on the inside of the rockers where the cross member fit up, the rear I cut into the rear panel for access, I put on a new one afterwards anyways, and tied it in to the inner panel. I found some reference points inside and under the car, measured off of them and made a straight line across the floor, that is where the cross member welded to the factory floor. I know this doesn't give you exact points, but I should have tried to find them like you are. The welded chassis is already square, so I made sure it was the same distance from quarter panel edge, rockers, any supports that were there, although most cars are not perfect from side to side unfortunately. I took the centerline of the chassis and the centerline of the car as a reference. For reference to height I measured to the under side of the package tray and trunk. I did have the car level so I made the chassis level front to back and side to side. Square is hard to measure, I checked wheel base side to side. I did make reference points from the old rear end axle centerline to the car, and used them when I put in the new one. I would probably go about it a little different second time around.