Quote:
Originally Posted by T Bell
I want a truck, specifically an 03-04 Dodge 5.9 auto diesel dually. I won't be towing hard everyday but I do have 2 brothers that live in different states and we all have about 12 cars between us all. I also plan to move to the Midwest withing the next few years. Not wanting to get into a which is better. But I really find myself in positions where somebody needs a truck. A gas engine probably would not hold up to extended driving (in my mind). Your thoughts.
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As with any brand, all of the common rail trucks have different quirks to watch out for. A lot of it depends on whether you're leaving the truck stock or putting some power adders on it. The '03-Early 04 trucks were bad about eating injectors. Once they're replaced with the newest updated ones they are lasting a lot better, but that's about a $2500 hit. '03 had 3 different engine options. California emissions=235hp, standard output=250hp, and High output=305hp. The only difference between the SO and HO was in the tuning of the ECM, and some of the aftermarket programmers use the HO tune as the stock setting. California trucks use the 47RE transmission still while the SO and HO trucks use the 48RE.
The automatic trucks during that time used a very small exhaust housing on the turbo. Not much lag, but they lack the top end that the newer ones have. A turbo swap from a 2005-2007 or from an '03-04 manual transmission truck is a cheap alternative to an aftermarket unit. Also watch the intercoolers. They made metal and plastic and metal units and the plastic ones have been known to break.
The automatic transmissions in stock form leave a lot to be desired. The converter is very loose, and they don't run any line pressure so there's a lot of slipping between shifts. The governer solenoid and transducer are very common for being bad out of the box from Chrysler. Plan on a transmission rebuild at some point. A good heavy duty unit will probably run you around $3500-5500 depending on what parts you put in it.
Be sure to check the front end extremely well. Ball joints and wheel bearings seem to last about 60-100K. Not a pricy job, but can be time consuming.
After spending 3 years in a shop that specialized in nothing but Dodge Cummins trucks, the '03-Early 04 trucks are my favorite. They get the best mileage of the common rail trucks and the oil stays cleaner than the new trucks which is nice when you have to tear into one. My '03 is sitting at 289K and I'd trust it to go anywhere.