Best stuff to make a console out of?

[Payton King]

Well I was not going to run a console, but now that I have had a problem with my e-brake and I need to build one. Is 3/4 MDF what everyone uses?

Can you use a router on the edges...will they hold up?

Thanks for your help

[philofab]

3/4 MDF is strong enough for speaker boxes so it should be more than tough enough for a center console... the routered edges are a plus too. I usally glue and counter sink wood screws (drill a starter hole first so the MDF dosen't split) in MDF. I've never actually made a console out of wood though... I usally make them from aluminum or steel. Aluminum and steel take a lot of equipment to make compared to wood.

[Tim Baillie]

I use ABS for all of our custom consoles and panels, it's light, easy to glue and shapes easily

[Payton King]

Do you build a frame and cover it with it or do you make a buck and form it over and then remove?

How thick is it and where could I get some?

And pics of one in the raw? I would assume that I could make kick panels out of this stuff as well?

[race-rodz]

floral foam, body filler, mold release, fiberglass


basic shape out of glued together foam, smooth it out with filler, lil mold release, lay it up with resin/glass, pull out the foam/filler "plug" when it cures, bodywork the rough console, paint or upolster.

[Cread01]

I usually use 1/2 inch mdf 1/4 inch hardboard and fiberglass. use the mdf for framing hardboard for sides or large flat surfaces and fiberglass for all the curves. smooth everything out with some filler and cover or paint. if you want a stock look you can always paint it with texture spray and sem interior dye.

just how i do it.