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Old 02-10-2019, 05:22 PM
bkswede bkswede is offline
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I’ve never been a fan of the stock gas caps on the first gen Novas, so we’re going to use a Ridetech cap. The window trim, grill, bumpers, door handles, etc will all be painted black, and we’re going to paint the gas cap to match as well. I think this cap will be a nice upgrade from the stock one. Sorry, picture isn’t the greatest...




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Old 02-10-2019, 05:56 PM
bkswede bkswede is offline
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Default ‘63 Chevy II Pro-Touring Build

While Kurt has been working on the body, I’ve been doing a bit of work on the drivetrain. Because I want the reliability and drivability that modern fuel injected engines provide, I’ve always thought that when I build a car like this, I would use an LS motor of some sort. Then, Chevrolet released the new LT engines, which are incredible (direct injection, etc.)... I have a 2017 Camaro ZL1 with the 650 hp LT4 (same engine as the Z06 Corvette) and love that motor, but wanted the Nova to be naturally aspirated. I thought about using the new LT1 crate engine that Chevrolet has, but I would want more power than the base crate engine, and the aftermarket isn’t nearly as mature for the LT engines as it is for the LS engines. Also, an LT engine would likely require additional fabrication for motor mounts, headers, etc., whereas the LS engines are easy drop ins. So, I decided I would stick with an LS engine.

I’ve always been a huge fan of the LS7 - insane amounts of power and torque in a small package. The ability to rev to over 7,000 rpm and the nostalgia of it being a 427 sealed the deal for me, so I started thinking about my options for an LS7. I again considered a LS7 crate engine, but would want to make modifications to it (bigger cam, port heads, better intake manifold, etc). Also, I don’t want to run a dry sump in the Nova, so would have additional expense to convert it to wet sump if I went the GM Performance crate engine route. Also considered a crate engine from Mast Motorsports, but ended up building one from scratch.

I had read a lot over on the Corvette forum and LS forums about head, cam and intakes package that Tony Mamo offers through his company, Mamo Motorsports. Tony worked for years as the head of development at Air Flow Research before leaving to go out on his own a few years ago. I called him up and we discussed my project and my objectives and he helped me source some of the parts for my engine. I researched and purchased everything else and we ended up with the following: brand new LS7 block I acquired from GM Performance, Callies forged crank and rods, Wiseco forged pistons, King coated bearings, Mamo Motorsports LS7 heads (brand new castings from Trick Flow Specialties CNC ported by Tony and then hand finished), custom cam spec’d by Tony, Johnson short travel lifters, Yella Terra roller rockers custom made for Tony’s heads, custom length Manton push rods, MSD Atomic intake ported by Tony, Deutschwerks 60 lb injectors, Nick Williams 102mm drive by wire throttle body, etc.

Tony has dozens of these head, cam and intake packages in LS7s in C6 Z06 Corvettes across the country and they flat out make incredible power... usually around 625-640hp at the tire, depending on other mods (air intake, header size, etc). The heads flow over 400 cfm on the intake side, but do so through smaller ports than a stock LS7 head, so they are able to make power not only at high rpms, but also have incredible part throttle response, due to the efficient port design. Plus, the port velocity allows him to build with a higher static compression ratio and a bigger cam, yet still have good drivability. We spec’d mine for around 12:1 (we have 93 octane here in MN). We checked it with a Katech Whistler after assembled, and final compression ratio was 11.8:1

Attached are some pics of the heads...



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Last edited by bkswede; 02-10-2019 at 09:27 PM.
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Old 02-10-2019, 07:13 PM
bkswede bkswede is offline
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Default ‘63 Chevy II Pro-Touring Build

While I have experience working on motors when I grew up (small and big block Chevrolet engines, Mopar wedge motors, etc.), I have no experience with LS engines, so I wasn’t going to build this myself... especially considering the investment I made in all of those parts. Luckily, Doug Rippie, who has significant experience modifying and building LS engines for Corvette owners across the country, is located about a half hour from me. Doug also installed one of Tony Mamo’s H/C/I packages on a customer’s Z06, so he was familiar with Tony’s parts and assembly requirements (like measuring each push rod for custom length). Doug was awesome... very patient in dealing with me and teaching me as I asked a lot of questions.

Motor is assembled now... I’m going for a “stock-like” look for the LS7. Tony offers a “stealth” upgrade for the MSD Atomic intake, drastically changing the look of it. If anyone has seen the MSD Atomic intake, it’s got “MSD AIr Force” in big red letters across the top - I really don’t like the look. Tony shaves those logos off the top of the intake and then paints it a nice textured black. He then takes the LS7 fuel rail covers and shaves the edge where the fuel rail cover meets the intake runners, since the MSD intake is shaped much different than the stock LS7 intake. The result looks pretty close to stock, unless you really have a sharp eye.

I did deviate from stock in that I didn’t use a GM front end accessory drive for it. I didn’t like where the air conditioning compressor was located on the various OEM accessory drives. Holley recently released a new mid-mount accessory drive for LS engines that is really compact. It’s unique because the water pump is a specific Holley design where all of the other accessories mount to the water pump. It eliminates brackets and spacers and makes for a really clean and compact design. I got the black version, which I think really looks sharp. Attached are some photos of the completed motor with the Holley accessories installed. The photo shows a polished NIck Williams throttle body that I had picked up used. I’ve since purchased a black version of the same throttle body and will swap it out as the black version will look much nicer. I’m going to dyno the motor in the coming weeks... we’re expecting around 725hp at the crank...






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Last edited by bkswede; 02-10-2019 at 09:29 PM.
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Old 02-10-2019, 07:41 PM
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Outstanding.
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Old 02-10-2019, 08:28 PM
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Outstanding.


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Old 02-10-2019, 07:41 PM
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Will be using Ultimate Headers on the LS7... 1 7/8” in a very compact package and made specifically to fit LS engines in the DSE subframe for Chevy IIs. Craftsmanship on these are stunning. Highly recommend them and the owner of the company is a great guy to deal with...




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Old 02-10-2019, 08:47 PM
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Default ‘63 Chevy II Pro-Touring Build

For the rest of the drivetrain on the Nova, I’ve got a QuickTime bell housing and a Katech LS9X clutch kit. The Katech kit takes the factory dual disc clutch and pressure plate from the ZR1 corvette (LS9, not the LT5) and adapts it for use with LS engines (crankshaft bolt patterns are different), using the ZR1 slave cylinder and a Katech designed flywheel. The entire combination is 12 pounds lighter than the stock ZR1 clutch/pressure plate/flywheel combo. Those that have it rave about its ability to hold power while retaining an OEM feel and no rattling in neutral like after market dual disc clutches.

I also purchased a new close ratio T56 from D&D transmissions in Michigan (Don was exceptional - very responsive and reasonable). They did the “Stielow upgrades” to it (they supplied Stielow with the T56 for his most recent build).. bronze shift forks, full carbon blocker rings and they swapped out the .63:1 sixth gear in the close ratio T56 for a .5:1 sixth gear found in the wide ratio T56. The taller sixth gear will allow for better drivability on freeway with the 3.90 rear...


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Last edited by bkswede; 02-10-2019 at 09:32 PM.
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Old 02-11-2019, 07:38 AM
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Awesome build! I will be following.
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Old 02-11-2019, 08:06 PM
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Awesome build! I will be following.


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Old 02-11-2019, 09:05 PM
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When I was considering radiators for the Nova, I looked at a lot of different options - DeWitt’s, PRC, AFCO, Entropy, AutoRad, C&R and others. The early Chevy II’s don’t have much space up front for a large radiator, so core size is pretty limited without completely redoing the core support and filler panels. Most of the available radiators have stock core dimensions. AutoRad makes a custom unit that is beautiful - custom core support and filler panels which open up the space to run a much larger core; however, my front end was already set up for the stock core support and I wanted to incorporate an engine oil cooler and power steering cooler into the radiator as well.

I ended up purchasing a radiator from C&R Racing with dual Spal fans as it was the best overall compromise for me. The end tanks are designed in a way that allows a meaningfully larger core size than a stock sized unit, but still fits within the frame rails of the DSE subframe (although I will need to make some minor modifications to enlarge the core opening and flatten the surfaces of the core support on either side of the radiator, but those shouldn’t be a big deal). It also integrates an engine oil cooler and power steering cooler into the radiator as well. Finally, C&R built it using their new extruded core technology, which provides more efficient cooling and higher strength than traditional cores. So. I’m pretty happy with it, and it should provide plenty of cooling for the LS7.

My plan is to run the fans using PWM fan control from the ECU. Thanks to all who contributed to the excellent thread on PWM fan control - it’s filled with really helpful information. I picked up a new fan assembly for a Cadillac XLR with the factory PWM controller and related wiring/connectors, etc. on eBay. My plan is to set up the PWM output in my Holley Dominator ECU using tables with multiple triggers (e.g., speed, A/C on, coolant temp, etc), similar to what andrewb70 outlined in that thread. Attached is a picture of the radiator from C&R.





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