My Accusump arrived yesterday. Ron Sutton ordered one for me that was not assembled so that I can have the cylinder recoated. It's on its way to the powder coater today.
I thought you all might be interested in seeing the internals of this unit. It's surprisingly simple. It's a piston and some o-rings, that's it.
Several things they have told me regarding the install which I'll relay here in case anyone else ever reads this:
- The mounts MUST be at the ends of the cylinder, capturing the threads of the end caps, so that you don't crush the tube
- The flat surface of the piston is the oil side (if anyone ever disassembles one)
- During disassembly or reassembly, do not do anything which would distort the cylinder. One suggestion was to use an oil filter remover that has the rubber strap and capture the cylinder in the same way the clamps should: right over the threads of the end caps
- Do not use thread sealer paste on any of the NPT fittings. Instead, only use the sealer tape
We'll have mine back next week and put it together. Simply coat the inner cylinder with a light coat of oil, put the o-rings on the piston (larger o-rings on the piston, smaller ones on the end caps), and slip it in. They also suggested a light coat of oil on the end threads to prevent the end cap threads from galling the cylinder threads.