Quote:
Originally Posted by GregWeld
Flat plate - two hole saws and a drill bit... cut the big round first - cut the inner - mark a pattern for the bolts - drill and finish...
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I like to cut the little hole first, then weld the slug back in so that I can pilot the bit for the larger hole saw. Then carefully body saw the tack welds on the plug to remove. After that lay out the bolt pattern and try to hold the disk with your hand while drilling the holes with a uni-bit and air drill. After bandaging your hand and fixing the dent in your new fender after the drill threw the disk across your 3 car garage at 100mph debur and viola! Done!
ALL WORTH WHILE PROJECTS INCLUDE CUTTING, WELDING, BLOOD and CUSSING!
Seriously, not everything has to come out of a CNC machining center. Greg hit the nail on the head! Sometimes keeping it simple is the best solution!