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Old 07-28-2013, 12:55 AM
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Ron

As always thanks for the detailed explanation. Looking at Brian's math I see it is obvious.

Brian you obviously have a better skill set with calculations than as a food critic.

On my set up in the rear I have a 14" rotor and a Wilwood FNSL 4 piston caliper 120-11782-BK.

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Old 07-28-2013, 01:36 AM
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Ron

As always thanks for the detailed explanation. Looking at Brian's math I see it is obvious.

Brian you obviously have a better skill set with calculations than as a food critic.

On my set up in the rear I have a 14" rotor and a Wilwood FNSL 4 piston caliper 120-11782-BK.


Hey Rob ! What are we both doing up so late ?!?!

Here are the calcs for your brake system with Wilwood BP-20 brake pads & two different M/C sizes for the rear. The BP-20's CoF curve climbs pretty rapidly, hence the difference in CoF numbers for front & rear.

I'm going to suggest we find brake pads that have a flatter CoF curve but in the .50-.55 range. Once we land on brake pads, then I'll recalculate this so we can see which rear M/C is best.

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Old 07-28-2013, 01:50 AM
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Hey Rob ! What are we both doing up so late ?!?!


Checking brake specs after a night out with friends. What else?

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Old 07-28-2013, 08:49 AM
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Checking brake specs after a night out with friends. What else?


Me too ... sorta. We were at a family get together for a birthday party. I couldn't resist checking stuff on here when I got home.

Did the brake calcs make sense with your system?

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Old 07-28-2013, 10:21 AM
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Ron,

Do you happen to have the piston size numbers for the Baer 6P caliper? My guess is that it's very similar to or the same as the 6S. I'm running the 6P front and rear on my car with 14" rotors.

Given your definitions, I would consider my setup to be more conventional, not a high-travel setup. So I would be leaning towards the 65/35 setup. I'm using the DSE booster and master cylinder, which is obviously a power brake setup instead of a manual setup...
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Old 07-28-2013, 10:47 AM
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Oops! I had the Baer caliper model listed as 6S ... but those specs are for the 6P ... as Ron in SoCal's post reminded me. I have updated the two charts to properly reflect the caliper model. No details change.

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Ron,

Do you happen to have the piston size numbers for the Baer 6P caliper? My guess is that it's very similar to or the same as the 6S. I'm running the 6P front and rear on my car with 14" rotors.

Given your definitions, I would consider my setup to be more conventional, not a high-travel setup. So I would be leaning towards the 65/35 setup. I'm using the DSE booster and master cylinder, which is obviously a power brake setup instead of a manual setup...

So the specs in the charts ARE of your 6P. But I need the rest of your system specs to calculate braking force & bias.

If you will provide me with front & rear:
Brake piston sizes (all)
Rotor diameters
pedal ratio
Master cylinder bores
Brake pad brand & compound name

I'd be happy to calculate your braking system bias & total braking force.

BUT ... I do not have experience factoring in the hydraulic booster. So the bias will be accurate, but the total braking force will be lower than you actually have, as long as you have booster assist.

Maybe Baer or Tobin can provide us with a correction factor based on the amount of assist from your specific booster ... or at a minimum, a guideline.


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Old 07-28-2013, 10:47 AM
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Originally Posted by carbuff View Post
Ron,

Do you happen to have the piston size numbers for the Baer 6P caliper? My guess is that it's very similar to or the same as the 6S. I'm running the 6P front and rear on my car with 14" rotors.

Given your definitions, I would consider my setup to be more conventional, not a high-travel setup. So I would be leaning towards the 65/35 setup. I'm using the DSE booster and master cylinder, which is obviously a power brake setup instead of a manual setup...
Bryan - I've given RS the 6P piston bores w 14" rotors so I'm sure he'll post as soon as he wakes up . Post up your MC size? IMHO I also think you could achieve a high travel set up with the proper springs/sway bars.
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Old 07-28-2013, 11:14 AM
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Default Line pressures

Another thing I noticed on your charts is an assumed static line pressure of 499psi for 7/8" MC and 679psi for 3/4" MC, can you speak to the what is an expected maximum line pressure in a manual setup. Some guys have mentioned measuring pressures of 800-1000psi. I assume this is primarily achieved by a greater input to the pedal rather than reducing MC size. Do you have numbers for the following driving styles: normal (non fatiguing pedal input), semi-aggressive pedal input (spirited driving / auto cross), aggressive pedal input (high speed track braking and panic stop situations).

As always thanks for your wealth of knowledge and willingness to educate us!
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Old 07-28-2013, 11:18 AM
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Originally Posted by Ron in SoCal View Post
Bryan - I've given RS the 6P piston bores w 14" rotors so I'm sure he'll post as soon as he wakes up . Post up your MC size? IMHO I also think you could achieve a high travel set up with the proper springs/sway bars.
Thanks for catching that Ron. I mistakenly put the caliper as a 6S in my charts.

I have corrected the charts in this thread to read "6P" ... and corrected my comments in my post to Bryan.

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Old 07-28-2013, 10:27 AM
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Ron, thanks for the charts! I've been studying and pondering many questions. It is great to see a line up of all the calipers. Interesting that the GM single piston on and 11.88" rotors have almost as much clamping force as the Wilwood massive TC6R. Can this TC6R caliper be used on a 13" rotor, the smallest size rotor i saw offered is 16", reading the caliper drawing shows it may accomodate a 14" rotor. With a 16" shouldn't this lead to a dramatic brake torque increase? This got me thinking it might be an alternative to the W6A (5.4) on a 14" rotor since it provides 6.9 piston area!!! Key downside is the availability for more tack oriented pads, looks like the highest CoF is .40, comparable to the HP+ pads.

I was also thinking of the benefits of adapting the GM single piston caliper to a larger rotor. Not very sexy, but effective. Quite disappointing to see the Z06 6 pistons have such low clamping force.
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