Well Moser stepped up to the plate and said the axles must have been machined wrong. They are going to cover shipping both ways and new bearings. I quadruple checked measurments and they will go back for have an additional .095 shaved off them. It's a week each way for shipping plus a week for machining. I put it back together yesterday so I can drive it in the meantime. I just happended to have an extra axle seal in my spare parts box. This is the best time of year and I don't want to miss the optima challenge in the car. So I'm back in business and swapping axles isn't that big a deal.
Hear you go Curtis.......I can send you the original for higher resolution if you want.