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  #21  
Old 01-17-2012, 11:32 PM
Gandalf Gandalf is offline
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Thanks for the kind words guys. Really like the way it's coming together. In the mean time, playing catch up with the updates....
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  #22  
Old 01-17-2012, 11:33 PM
Gandalf Gandalf is offline
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Jesus & I had a marathon assembly session to get back to where we were before the firewall/tunnel do-over plus fit a few other items. Front sheetmetal for the most part, door and trunk seals, trunk latch, door handles, jamb vents.




D*ck followed-up with aligning the Carbon Fiber hood from Anvil on the DSE hinges, trimming the openings for the Marquez markers, fitting the Anvil rear spoiler and GM Sport Mirrors.




I fitted the Marquez billet 3D taillights along with the spaghetti engineering LED rear lights.


I changed out the style of mesh insert that comes with the Anvil cowl panel to have it match the cowl induction grill/insert also from Anvil. I really like how this piece turned out.
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  #23  
Old 01-17-2012, 11:36 PM
Gandalf Gandalf is offline
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Time to take her home for some wiring and assembly. Stopped off on the way home to see Jimmy @ Warner Muffler in Oceanside, CA to get my exhaust started. The guy is a wizard with exhaust!



As we pulled up the sun peeked through the clouds and we got to see a little blue....



He hung my 3" stainless exhaust, x-pipe and joined to the Art Morrison headers with stainless v-band clamps. After adding the 3" Borla XR1 stainless mufflers Jimmy noticed that we did not have enough adjustment in our Gbar setup to get the rear to sit close to where he thought it should be. There was obviously an issue with the Moser 9" housing we had purchased with pre-welded brackets for the GBar. We decided to just dump the exhaust at the muffler for now and complete the system when we had all the rear end geometry worked out.


Last edited by Gandalf; 01-19-2012 at 10:40 AM.
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  #24  
Old 01-17-2012, 11:38 PM
Gandalf Gandalf is offline
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Back home now with a list a mile long of things to get done.....mostly wiring, ISIS, basic interior, seats, steering and lighting plus working out the rear-end/pinion angles.

With the focus of the car being mainly street with a little weekend-warrior/show, I wanted a more modern, comfortable and functional interior. Since we were doing every nut and bolt anyways, I had to figure we could bring the interior up a notch or two. Change out the first-gen seats, update the dash, controls and instruments. Quiet the interior as much as possible (good luck with that and your 3" exhaust!). A nice steering wheel and shifter combo. Modern a/c and lighting and of course update carpet and materials. So much for the list getting shorter…..

Some time back we had fitted a Gen4 dash. I’d seen one or two others do it so I was confident going in. It fit nicely once we had cut out the original dash and reused the 4th Gen cross-brace to help mount the dash solid. More on the dash later…

I chose a C6 Corvette steering column, mainly so I can use the controls like wipers, lights etc on the column instead of the regular dash-mounted switches. We are using ISIS for our wiring so we should have no problem making these work. The C6 column, like a lot of modern steering columns, is a multi-piece, collapsible column. D!ck and I collectively designed and created a mount for the column and incorporated this into the dash mount. A universal joint under the dash and a Borgeson bearing mounted in the firewall were required along with a lot of fab time and test fitting. It came out great.




Note to self – make sure the parts are available to adapt your aftermarket steering wheel to your chosen column BEFORE selecting a column (!). Long story short, there was not one available for the C6/Momo combo I had selected (in fact there weren't any aftermarket hub adaptors available for a C6!). I ended up re-using the GM spline insert from the original wheel with some NRG hub adaptor components to create a one-off. It came out great PLUS I ended up with a removable wheel! Thanks to Mike @ NRG who was very helpful selecting the NRG components for modification, despite not having an exact part off-the-shelf for our combination. A local company here in Carlsbad used their CNC machine to help prepare and perfectly machine the parts. We press-fit the spline insert and backed it up with a welded collar which we fastened to the hub.




The finished product:


I did not want the aftermarket gauge / race car look plus we already had the LS7 and E38 GM PCM so I chose to use a C6 (Z06) instrument cluster. The cluster fit inside the Gen4 Camaro dash with the help of some custom mounting but like the dash itself, would require some extensive finish-work by the interior shop later on (more to come on this subject). Here it all is mocked-up and in place.


Huge thanks to Gus and the gang @ Cleveland Pick-A-Part who provided most of the C6 Corvette components used in this build. The parts always arrived in great shape and packed perfectly and the price is always right! – perfect partners in a project like this. Thanks guys!

Last edited by Gandalf; 01-19-2012 at 10:42 AM.
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  #25  
Old 01-18-2012, 11:25 AM
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mdprovee mdprovee is offline
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Nice story. It was fun meeting you at RTTC 2 last year delivering your fenders.

Hope to see it at RTTC 3.
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  #26  
Old 01-18-2012, 01:28 PM
Gandalf Gandalf is offline
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Quote:
Originally Posted by mdprovee View Post
Nice story. It was fun meeting you at RTTC 2 last year delivering your fenders.

Hope to see it at RTTC 3.
Great to meet you also Mike. We will definitely be at RTTC 3 this year!

Gregg
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  #27  
Old 01-18-2012, 01:59 PM
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Gregg is that a Acura color ''NIGHTHAWK BLUE''? I see the blue pop out in the sun ..
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  #28  
Old 01-18-2012, 03:55 PM
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ironworks ironworks is offline
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I think it's so funny that you have edit Dick's name in your post.



HAHA Poor Dick.
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  #29  
Old 01-19-2012, 10:45 AM
Gandalf Gandalf is offline
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I want to keep the cabin cool and quiet where possible. Sound deadening, vibration and heat-proof layers will get installed later, care of Second Skin Audio. For now, one of the more time consuming and messy jobs was to apply their Spectrum Pro product to the door skins where the rough factory finish was not going to work with adhesive mat product. I used different tools to apply the multiple layers including a thick brush, a roller(!) and various spreaders of different widths. The most challenging aspect was accessing the door through the one hole (I have scars to show for this job lol). I applied the layers over several days and followed the directions closely to insure I did not have to do it over for any reason. It turned out great and I can tell you the doors shut solid! Definitely worth the time and effort. This product is worth consideration for any difficult/uneven surface. Something to watch for when selecting doors/skins next time.



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  #30  
Old 01-19-2012, 07:23 PM
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Quote:
Originally Posted by Gandalf View Post
I thought that dash looked very familiar! Are you keeping the traction control and fog light switches on the dash, as is?
Great looking car.
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