First of all I apologize for being a poor photographer. I know when I look at the pro build threads
there is a massive impression of quality because the best shops put forward a totally clean work environment,
excellent fabrication - but also clear, well lit quality photography.
So while I've never been prouder of the fabrication work I'm doing, I admit it always looks a bit ghetto
after i take a picture of it.
I had an extra door, so the first thing I did was cut that in length, space it out 2", and mounted it on
the car to see what it would look like.
(doorsplit.jpg)
(doorsplitmounted.jpg)
Not bad I thought.
The next step was to figure out what the fenders would look like pushed out. The fit great, but I had to cut
out the windshield corner and move it in so it would still mate up with the windshield.
honestly there is enough "variation" in these $150 Tawain fenders that that kind of bodywork is halfway needed
anyway ha ha.
fendercorner1.jpg
After that I had the confidence to get going. I added metal to the door jamb
doorjamb.jpg
Then the next step was welding a 2" string all around the door. I had one good Ford door and I bought one replacement
door from NPD, which was of excellent quality btw, only flaw is maybe the window slot is about 3/16" too wide, but
it fit the car good. Note I also had to weld in a 2" strip of .120 on the front where the hings mount.
I also found out the hard way that I needed to space the front hinges out 2". Unfortunately I
don't have any pictures of that I will get some, but I just bolted and then welded on some sections of 2"*3".
it sounds "rough" but it actually looks really good (when the door is open and you are inspecting the hinges).
I don't know why I only have pictures of the end of the door instead of the important part (the top).
The way I approached teh welding is where I had excellent fit up, I TIG'ed it for superior cleanup and to
keep the metal soft for hammer and dolly, but where I had a gap I MIG'ed it for sanity sake. The combination
of the 2 techniques worked for me.
door.jpg
doorjamb2 .jpg