Time for an update...
It's not been a good week, but at least I have more data to make decisions about moving forward. Things I've found this week:
- The crank needs to be turned (think I already mentioned this). Turnaround time is 3-weeks, but cost is a little less than I was previously told. So it's on the way to ShafTech to turn and re-harden.
- The clutch I have is an immitation of the Monster Clutch product, made in Mexico. In talking to Monster, the pressure plate I have is problematic, and looking at the disc, I probably need to replace it. So I'm headed down the path of a full clutch and flywheel replacement.
- Today I learned that the heads are toast. The first phone call I received about them told me that the valve tips seemed to have excessive wear, to the point the shop didn't want to reuse them (which may mean my rockers are toast as well). However, it seemed like they could repair the damage from the shrapnel by welding and milling the heads. About 30m later he called back to tell me the heads had been milled down to 59cc's, which is way too small for what I want to do (deck too thin). So, I have a couple of heavy paperweights now.
I've been shopping the LS forums for options on parts that I might use for the rebuild. One thing Tim educated me on last weekend was that I could use an LS7 block with a wet sump, so I've been looking for one of those. While I was traveling last week, I just missed one for sale in my backyard (30m away) that sold the day before I got back.
Then, in preparation for the possibility of the heads needing to be replaced, I was searching for aftermarket sets of those. I found a great set for sale that I was emailing with the seller about. Danged if he didn't sell those last night, so again, just missed them...
On the positive side... Eric shipped my leaking radiator back to PRC who originally manufactured it, and they agreed to repair the pinhole leak at no cost, other than shipping. So that's one little problem solved.
Also, while everything is apart, I called AGR who made the steering rack I put in the car last year. My PS pump has been making some strange noises. I got an education on pumps and racks, and I have a new pump on the way from them. Hopefully that will take care of that problem!
At this stage, I have a half-formed plan in place. With the additional problems that I've found, I've decided to get my crank fixed by ShafTech and Callies which will allow me to reuse it and my rods. Unless I stumble onto an LS7 block before the crank returns, I will go ahead and reuse my block and build it back as a 405 (4.010" bore / 4.000" stroke). I am continuing my search for a set of heads, but at a minimum I'll buy a set of CNC ported L92's. I could either get the GM CNC version, or have one of the many different shops that do the CNC work do them for me. I am going to call a few of those tomorrow to discuss pricing and lead times...
I'm probably going to get the new LT1-S twin-disc clutch setups to ensure that I don't run into a clutch issue in the near term:
http://monsterclutches.com/2004-2006...eet-gto-clutch
Steve just installed this in his LS / T56 build and seems to like it.
That's it for now. More to come soon...