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  #31  
Old 07-28-2009, 05:32 PM
70 chevelle 70 chevelle is offline
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A little progress


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  #32  
Old 08-21-2009, 06:14 PM
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Finally got back to the door panels. I originally wanted to use BMW handles but the handle body had curves that would not allow it to sit flat. The hunt was on. After looking through fleabay for a few days I decided to hit the local pick n pull hoping to find something I liked that was flat. I finally spotted these in a Mitsubishi Diamante. Since deciding on the handles I also decided to repop this panel so that the recess for the handle and the recess for the speaker would all be moulded as one piece versus bonding them to a finished panel. The end result would be no chance of the recess delaminating from the panel itself. Tomorrow I'll start on the recess for the speaker and grille. In the mean time this panel will serve as a mock up panel.




The white insert will get glued into the mold so the recess will be one piece with the new panel.

glassed in

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  #33  
Old 09-17-2009, 08:15 PM
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The speaker grille and mounting have been figured out. The grille cloth is not stretched in the pic and the aluminum bezel has not been trimmed yet.



And then there were two. I'll be making a new mold for the passenger side with a much smoother finish that incorporates the door panel recess and the door handle recess so they dont have to be bonded in later. I should have molds for both front panels in the next week. Then I'll get started on the rear.




Permenant backing panels bonded and trimmed.
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  #34  
Old 09-17-2009, 09:35 PM
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KPC67 KPC67 is offline
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This is incredible..thanks for the pics...What kind of foam did you use in the begging to make the shape you wanted?
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  #35  
Old 09-18-2009, 04:07 AM
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We want more!
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  #36  
Old 09-18-2009, 05:48 AM
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Quote:
Originally Posted by KPC67 View Post
This is incredible..thanks for the pics...What kind of foam did you use in the begging to make the shape you wanted?
It's regular sheet insulation foam you can find at any home improvement store.I got mine at Home depot. Thanks
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We want more!
Thank you.
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  #37  
Old 09-18-2009, 08:35 AM
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lookin great man! love the door panels

what drop spindles are you running? i'm about to get some for my '66 but can't decide who to go with
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  #38  
Old 09-18-2009, 09:34 AM
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Looking good.
Keep up posted.
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  #39  
Old 09-18-2009, 01:20 PM
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Quote:
Originally Posted by 9deuce9rr View Post
lookin great man! love the door panels

what drop spindles are you running? i'm about to get some for my '66 but can't decide who to go with
They are ATS spindles but most of the drop you see is from the bags being aired out. I believe the spindles by themselves give about 3/4 of an inch drop but I'm not 100% sure. I would look into that number. Thanks by the way.
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  #40  
Old 02-14-2010, 08:16 AM
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Finally got aroud to mold 2.0






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Last edited by 70 chevelle; 02-14-2010 at 08:18 AM.
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